Server PUMPS - Manual (Page 2)

PUMP DISASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
ᕡ PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP.
ᕢ WASH AND RINSE OFF OUTSIDE OF PUMP.
ᕣ FLUSH OUT AND RINSE THROUGH INSIDE OF PUMP.
• Place lower end of pump into container full of
water and operate pump until all (if any) remaining
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discharge tube. Then remove pump from container
of water to disassemble.
• Use a container to collect small parts of pump to
prevent any loss.
ᕤ REMOVE PLUNGER AND LID FROM PUMP CYLINDER
BY TURNING LOCKING COLLAR AND DISCHARGE
TUBE NUT COUNTERCLOCKWISE.
ᕥ REMOVE CYLINDER AND DISCHARGE TUBE FROM
VALVE BODY BY ROTATING COUNTERCLOCKWISE TO
RELEASE FROM SLOTS IN VALVE BODY.
ᕦ REMOVE LARGE O-RING OR SILICONE GASKET FROM
VALVE BODY.
ᕧ REMOVE SMALL O-RING FROM DISCHARGE TUBE.
• Be careful not to damage o-ring when prying it off
of discharge tube.
ᕨ REMOVE KNOB FROM PLUNGER BY ROTATING
COUNTERCLOCKWISE.
• Firmly hold head tube towards piston head while
unscrewing knob. Pressure on spring will release
and push knob off rapidly.
ᕩ REMOVE LOCKING COLLAR FROM HEAD TUBE.
• Remove gaging collar(s), if used, from head tube by
sliding them off.
µ REMOVE HEAD INSERT FROM INSIDE HEAD TUBE.
¸ REMOVE SPRING FROM PISTON.
¹ REMOVE WASHER FROM PISTON.
Ƹ REMOVE SEAL ASSEMBLY FROM PISTON HEAD.
• Be careful not to damage seal when prying it off of
piston head.
ƹ REMOVE O-RING FROM INSIDE SEAL
• Be careful not to damage o-ring when prying it out
of seal.
PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
STAINLESS STEEL PARTS CAN CORRODE.
IT IS IMPORTANT TO CLEAN, RINSE, SANITIZE, AND DRY
THESE PARTS DAILY AND PROPERLY.
FAILURE TO COMPLY WITH ANY OF THESE
INSTRUCTIONS MAY VOID UNIT WARRANTY.
ᕡ SEE PUMP DISASSEMBLY.
ᕢ WASH AND SCRUB ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER DAILY.
• Wash small parts in a pan or other container
to prevent part loss.
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by using the brushes supplied with pump to
prevent product build up inside pump.
• IMPORTANT PUMP AREAS TO CLEAN: Clean
inside cylinder thoroughly with brush 82049.
Clean inside discharge tube, valve body,
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tube thoroughly with brush 82824 or 82526.
• Do not use abrasive cleansers, scrapers, steel pads,
steel wool, or other cleaning tools that can scratch
surfaces.
• A general purpose, nonabrasive cleaner may be
used on hard to remove food deposits.
• Do not use cleansing agents with high
concentrations of acid, alkaline or chlorine.
These agents can corrode stainless steel.
• Do not use ammonia to clean pump parts.
Ammonia can damage plastic parts.
• A nontoxic glass cleaner may be used for cleaning
any stainless steel parts.
ᕣ FULLY RINSE ALL PARTS THOROUGHLY WITH CLEAR
WATER.
• Fully rinsing all parts can help prevent corrosion.
ᕤ DRY ALL STAINLESS STEEL PARTS WITH A CLEAN
SOFT CLOTH.
• Various elements and minerals, such as chlorides in
tap water, can accumulate on stainless steel parts
and create corrosion.
• To prevent corrosion on any stainless steel parts,
it is important to fully dry with a clean soft cloth
regularly.
ᕥ SANITIZE PARTS FOLLOWING LOCAL SANITIZATION
REQUIREMENTS.
ALL PARTS IN CONTACT WITH FOOD MUST BE
SANITIZED.
• Allow parts to fully air dry after sanitization.
• Dishwasher safe.
CLEAN AND FLUSH PUMP
WITH SOAP, SANITIZER, AND HOT WATER
CLEAN INSIDE
DISCHARGE TUBE
CLEAN INSIDE
TAPERED END
OF DISCHARGE TUBE
CLEAN-IN-PLACE PROCEDURE
FOR PUMPS
CLEAN-IN-PLACE IS A BASIC FOUR STEP PUMP FLUSHING
PROCESS: CLEAN, RINSE, SANITIZE, AND RINSE.
CLEAN:
ᕡ PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP.
ᕢ WASH AND RINSE OFF OUTSIDE OF PUMP.
ᕣ FLUSH OUT AND RINSE THROUGH INSIDE OF PUMP.
• Place lower end of pump into container full of
water and operate pump until all (if any) remaining
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discharge tube.
ᕤ MIX 5 ML (1 TSP) OF DISHWASHING DETERGENT
(DAWN DISHWASHING LIQUID) WITH 1 QUART
(.95 L) OF HOT TAP WATER (APPROXIMATELY
110°F/43°C).
ᕥ PLACE LOWER END OF PUMP INTO THIS CLEANING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL
ALL CLEANING MIXTURE IS PUMPED THROUGH PUMP.
RINSE:
ᕦ PLACE LOWER END OF PUMP INTO 2 CUPS (.5 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER
IS PUMPED THROUGH PUMP.
SANITIZE:
ᕧ MIX ONE 1 OZ (28.4 G) PACKET OF KAY-5
SANITIZER/CLEANER (EPA REG NO. 5389-15) WITH
2.5 GALLONS (9.5 L) OF TAP WATER (APPROXIMATELY
ROOM TEMPERATURE).
ᕨ PLACE LOWER END OF PUMP INTO THIS SANITIZING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL
1 QUART (.95 L) SANITIZING MIXTURE IS PUMPED
THROUGH PUMP.
RINSE:
ᕩ PLACE LOWER END OF PUMP INTO 1 CUP (.24 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER
IS PUMPED THROUGH PUMP.
IMPORTANT PUMP AREAS TO CLEAN:
CLEAN ALL SIDES OF STAINLESS STEEL BALLS
CLEAN VALVE BODY PASSAGEWAY
CLEAN VALVE BODY OPENINGS
BRUSH 82049 (1 1/4 ” D)
FOOD EQUIPMENT
LUBRICANT 40179
BRUSH 82526 (21”)
BRUSH 82824 (15”)