Fulton VMP Hot Water (VMPW) - Manual (Page 3)

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VMPW-IOM-2012-1001
TABLE OF CONTENTS
0-1
Introduction 1-1
Overview .............................................................................................................. 1-2
Warnings & Cautions ............................................................................................ 1-2
Disclaimers and Local Codes ................................................................................ 1-2
Installation 2-1
Placement & Rigging ........................................................................................... 2-2
Clearances & Serviceability .................................................................................. 2-4
Environment, Ventilation and Combustion Air Requirements ............................ 2-4
Utilities ................................................................................................................. 2-6
THE GAS SUPPLY ..........................................................................................................................2-6
THE OIL SUPPLY ...........................................................................................................................2-7
Electrical Supply ................................................................................................... 2-8
Water Supply ........................................................................................................ 2-8
INSTALL WATER PIPING ...............................................................................................................2-8
Water Chemistry Requirements ........................................................................... 2-9
PREVENT OXYGEN CONTAMINATION ........................................................................................2-10
ELIMINATE SYSTEM AIR ............................................................................................................2-10
Piping Specifi cations .......................................................................................... 2-11
Insulation ........................................................................................................... 2-12
System Interfaces ............................................................................................... 2-12
FILL CONNECTION ......................................................................................................................2-12
Assembly of Multi-Skid Systems ........................................................................ 2-12
Stack and Flue .................................................................................................... 2-13
EXHAUST SIDE WALL VENTING ................................................................................................2-15
Testing ................................................................................................................ 2-16
Operation 3-1
Start-Up Preparation & Installation Review ........................................................ 3-2
Start-Up Service ................................................................................................... 3-3
Initial Start-Up ..................................................................................................... 3-4
COMBUSTION ...............................................................................................................................3-4
Flame Programmers ............................................................................................ 3-5
Operating Controls ............................................................................................... 3-5
WATER RELIEF VALVE ...................................................................................................................3-5
WATER OUTLET VALVE .................................................................................................................3-5
TEMPERATURE CONTROL ...........................................................................................................3-5
OPERATING TEMPERATURE AQUASTAT ......................................................................................3-5
HIGH LIMIT AQUASTAT/HIGH TEMPERATURE LIMIT ..................................................................3-6
AIR SAFETY SWITCH ....................................................................................................................3-6
PROBE TYPE LOW WATER CUT-OFF .............................................................................................3-6
Optional Circulating Pump Switch ....................................................................... 3-6
Cycle Testing ......................................................................................................... 3-6
Before Leaving the Installation ............................................................................ 3-6
Maintenance 4-1
Daily Maintenance Schedule ................................................................................ 4-2
Weekly Maintenance Schedule ............................................................................ 4-2
Monthly Maintenance Schedule .......................................................................... 4-2
Recommended Semi-Annual Maintenance Schedule ......................................... 4-3
Recommended Annual Maintenance Schedule .................................................. 4-5
Procedure for Primary Air Adjustment/Inspection .............................................. 4-6
Procedure for Secondary Air Adjustment/Inspection .......................................... 4-6
Procedure for Flame Scanner Adjustment ........................................................... 4-7
GAS UNIT ......................................................................................................................................4-7
OIL UNIT ......................................................................................................................................4-7
Procedure for Removing/Cleaning the Burner .................................................... 4-8
Procedure for Soot Cleaning................................................................................. 4-8
After All Repairs or Maintenance ......................................................................... 4-9
Troubleshooting ................................................................................................... 4-9
Warranty & Parts 5-1
Standard Warranty for Fulton Boilers................................................................... 5-3
Parts ..................................................................................................................... 5-4