Magnum Venus Plastech Pro Series PCP-2000 - Manual (Page 23)

PCP-2000 Catalyst Pump Manual
Rev. 05/2012 Page | 23
PACKING NUT
UPPER GUIDE
PACKING SET (5 pc.)
OUTLET BODY
PISTON ROD
DANGER: Fire and Explosion hazard. Use only clean water to we the S.S. ball. Fire or
explosion may occur if the catalyst system is contaminated.
6. If the spring was removed from the piston rod, replace it with a new one.
7. Screw the piston body over the spring onto the piston rod.
8. Slide the piston body assembly into the outlet body, being
careful not to cut the piston seal.
WARNING: Do not scratch the inside of the outlet body.
9. Slide the packing assembly (4101-13-01) onto the piston rod.
Be sure the wide packing goes on last.
10. Slide the upper guide (4101-12-1) onto the piston rod on top of
the packing set.
11. Install the packing nut (4101-11-1) onto the piston rod and
screw into the outlet body. Tighten it hand-tight, but do not
over-tighten.
NOTE: If the packing leaks, turn the nut one-quarter turn. Do not allow the packing nut to
bottom out on the outlet body.
12. Put medium-strength Loctite ® on the threads of the piston rod, then screw the bearing
block assembly (50200-3) onto the top of the piston rod using two wrenches.
13. If your system has the outlet check valve, connect the outlet check valve assembly
(4101-01-01) to the outlet body (85781-1).
14. The arrow on the outlet check valve should point away from the outlet body.
Assemble Inlet Body
DANGER: Fire & Explosion Hazard. Use only clean water to wet the O-Ring and S.S. ball.
Fire or explosion may occur if the catalyst system is contaminated.
1. Wet the S.S. ball (9201-1-14) with water. Gently roll the ball into the inlet body.
2. For systems that do not have the CV-2000 Inlet Check Valve - wet the new O-Ring (O-S-
013) with clean water and slide it onto the tube fitting (4101-8-1).
3. Screw the tube fitting into the inlet body (4101-7-1).