Magnum Venus Plastech Pro Series PCP-2000 - Manual (Page 16)

PCP-2000 Catalyst Pump Manual
Rev. 05/2012 Page | 16
Installation & Set-up
CHECKLIST
1. Check all clamp brackets, pump column, slave arm bracket, manifold clamp, etc. to make
sure they will not move when unit is in operation.
2. Check the mounting of catalyst pump to make sure pins are secure.
3. Make sure exhaust silencer is secured to the power cylinder of the resin pump.
IMPORTANT: Snug up the packing nut at the top of the catalyst pump approximately ¼ turn.
4. Pro Gun: Tighten the gun valve rod packing nuts until they are very snug. IMPORTANT:
Activate the gun trigger 10 - 15 times then tighten the packing nuts. Repeat this
tightening procedure 3 times to make sure the gun valve rod packing is tight.
5. Attach Suction Wand to Resin Pump.
a. Check all fittings on the wand assembly to make sure they are airtight.
b. Attach the wand assembly to the foot valve port of the resin pump.
6. Hose connections.
a. Connect the black resin hose from the gun to the outlet fitting on the resin filter.
b. Connect the catalyst hose from the catalyst pump to the inlet of the catalyst manifold.
c. Connect the catalyst hose from the gun to the outlet of the catalyst manifold assembly.
d. Attach the air hose from the gun to the fitting on the air manifold.
e. (internal mix) Attach the yellow poly flush hose from the gun to the outlet fitting of the
solvent tank.
f. (internal mix) Attach the small red air supply hose from the flush regulator to the input
fitting on the solvent tank.
g. Attach the large red air hose from the pump regulator to the power cylinder of the resin
pump.
Note: Check all hose fittings and fluid connections to make sure they are tight.
h. Attach the ground wire from the gun to the electrical grounding lug on the pump mounting
bracket.
Note: Check electrical ground to ensure it is installed from the pump mounting bracket to
an earth ground.
i. Remove the catalyst poly tubes from the component box.
j. Cut the ½ inch diameter poly line, with the clamps, to 26 inches long. Clamp one end to
the outlet of the catalyst jug and the other end to the inlet of the catalyst pump. Make
sure clamps are airtight.