Magnum Venus Plastech Pro Series PCP-1000 - Manual (Page 20)

PCP-1000 Catalyst Pump Manual
Rev. 05/2012 Page | 20
PISTON ROD
SPRING
SS BALL
PISTON BODY
PISTON SEAL
LOWER GUIDE
SEAL RETAINER
Piston Rod Disassembly
Remove the following components from the piston rod:
a. Seal Retainer (4102-9-1)
b. Piston Guide (4102-8-1)
c. Piston Seal (7304-1-1)
d. Piston Body (4102-7-1) being careful not to drop the
S.S. ball
e. The S.S. Ball (9201-1-5) inside the piston body.
6. If the spring (4101-3-1) in the end of the piston rod is
damaged, remove it.
7. Roll the piston rod on a flat surface to check that the piston rod is not bent. If the piston
rod is bent, it must be replaced.
CAUTION: To prevent equipment damage, be sure to use only genuine Magnum
Venus Plastech replacement parts. Using unauthorized parts may lead to
equipment damage and personal injury.
Disassemble Outlet Check Valve Assembly
 Not all systems will have this outlet check valve assembly installed;
some systems will have the outlet fitting or the relief valve adapter.
1. Unscrew the retainer (4101-17-1) with a hex wrench while the retainer side of the check
valve is facing upward.
2. Remove the spring (4101-16-1) and S.S. ball (9201-1-7) from the check valve and
inspect them. Clean or replace the spring or ball if necessary.
NOTE: The two O-Rings on the check valve will need to be replaced during reassembly.