Magnum Venus Plastech Pro Series PCP-1000 - Manual (Page 15)

PCP-1000 Catalyst Pump Manual
Rev. 05/2012 Page | 15
Introduction:
This manual, the PCP-1000 Catalyst Pump Manual, provides information you need to
perform simple maintenance and repair on your equipment.

Step-by-step assembly and disassembly procedures are included for each
component.
Please read the manual carefully. Follow the steps in the order given, otherwise you
may damage the equipment or injure yourself.
DANGER: Always wear proper safety equipment, including eye protection and
gloves when performing service and repair on this equipment.
During Disassembly:
As you disassemble the equipment, lay out the components on a clean surface in the
correct order and direction. This will help you to reassemble them.
This manual covers the following Catalyst Pump Assemblies:
PCP-1000-C-3J Catalyst Pump Assembly
PCP-1000-RV Catalyst Pump Assembly – Relief Valve
PCP-1000-RV-INT Catalyst Pump Assembly – Relief Valve – International
PCP-1000-TMA Catalyst Pump Assembly – Tape Machine
85707-1 Catalyst Pump Assembly (old systems)
85707-3 Catalyst Pump Assembly (old systems)
Note: Some parts and part numbers will be different between the different
Catalyst Pump Assemblies – it is important to have a current parts drawing for
the Pump assembly you are working on.
Tools needed for removal and repair of Catalyst pump.
 8” Adjustable wrench (08467)
 6” Adjustable wrench (08466)
 Flat head screw driver
 5/64” Allen wrench (9301-1-2) or (Allen wrench set 8469)
 Straight scribe (08126)
Note: If flushing the complete catalyst system from catalyst jug to gun is desired
before working on system, use only distilled water.
Seal kit #: PCP-1000-SK