Magnum Venus Plastech ULTRABOND IMP-DUO-54646 - Manual (Page 3)

START-UP INSTRUCTIONS
1.
A ttach main air supply to the air manifold on both systems.
NOTE: The regulators marked pump, air lift and ram extraction should be set at zero on all
systems.
2.
On the Duo Link unit fill solvent tank with solvent. Turn the air supply to the flush system to
60psi (4 bar). Check for solvent leaks and test flush system by flushing the dispensing head.
3. Located on the Ram units check and adjust the Ram Lower Limit. By adjusting the APD-1011
bracket the pump piston stop height can be adjusted in the drum. (see drawings below)
PRIMING ADHESIVE TO GUN
4.
Move the rotary valve handle (06275) to the up position.
NOTE: Do not install static mixer tube to gun at this time.
5.
Open the ball valve located off of the regulator and gauge marked airlift cylinder. To raise the
ram and barrel
piston , slowly increase air regulator (marked AIRLIFT) to 15 to 20 psi.
6.
While the barrel piston is going up, check that no hoses are kinking.
7.
Once ram is to maximum up position, tape the Piston Boot (60531-1) the round piece of
plastic (use plastic boot as a template to make more before installing) to the top of the barrel
piston. Make sure that the round hole in the center of the plastic piston boot is centered with
the opening at the bottom of the barrel piston.
NOTE: If the 55-gallon drum has a plastic liner it is helpful to prevent the liner from being
pushed down into the drum. Use the ring from the drum top to hold the liner in place or
tape the liner to the outside of the drum. Inspect the drum for dents and damage, using
a dented or damaged drum can damage the piston seals and cause leaking.
8.
Slide 55-gallon drum of adhesive onto the unit and center drum to the barrel piston.
9.
Open ball valve (06276)) located at the top of the barrel piston; this will allow air trapped
between the barrel piston and the putty to escape.
10.
To lower barrel piston down into the drum, push rotary valve (06275) handle to down position.
11.
Once barrel piston has started into adhesive drum, slowly increase airlift regulator pressure 80
to 100 psi.
NOTE: Allow time for air to be pushed out of the ball valve (06276) at the top of the barrel
piston.
12.
Once barrel piston has come to a complete stop, close ball valve (06276) at the top of the
barrel piston.
13.
Remove the night cap or mixer assembly from the front of the dispensing block.
14.
Pull the manual gun handle back to the open position, and leave in the open position.