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Troubleshooting, Problem effect/solution – All-Flo A050 Series 1/2 Aluminum User Manual

Page 12

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12

TROUBLESHOOTING

PROBLEM EFFECT/SOLUTION

Pump Will Not Cycle

Discharge line closed or plugged

Discharge filter blocked

Check valve stuck

Air filter blocked

Air supply valve closed

Air supply hooked up to muffler side of pump

Compressor not producing air or turned off

Muffler iced or blinded

Diaphragm ruptured

Plant air supply line ruptured

Air valve wear/debris

Pilot sleeve wear/debris

Diaphragm rod broken

Diaphragm plate loose

Pumped Fluid Coming Out of Muffler

Diaphragm ruptured

Diaphragm plate loose

Inlet liquid pressure excessive (above 10 psig)

Pump Cycles but no Flow

Inlet strainer clogged

Suction valve closed

Suction line plugged

No liquid in the suction tank

Suction lift excessive

Debris stuck in valves

Excessive wear of check valves

Air leak on suction side with suction lift

Pump Cycles with Closed Discharge Valve

Debris stuck in check valve

Excessive wear of check valves

Pump Running Slowly/Not Steady

Air compressor undersized

Leak in air supply

Air-line, filter regulator or needle valve undersized

Muffler partially iced or blinded

Air valve gasket leak or misalignment

Air valve wear/debris

Pilot sleeve wear/debris

Liquid fluid filter blocked

Pump may be cavitating, reduce speed of operation

Suction strainer clogged

Pump Will Not Prime

Air leak in suction pipe

Air leak in pump manifold connections

Suction strainer and lines clogged

Excessive lift conditions

Check valve wear

Debris in check valve