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Gorman-Rupp Pumps S4A1-E25 460/3 1396155 and up User Manual

Page 47

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OM-06098

S SERIES PUMPS

PAGE E - 21

MAINTENANCE AND REPAIR

ket (19). Apply `Never‐Seez' or equivalent com­
pound on the flange studs (21), and secure the
flange with the nuts (22).

If the hoisting bail (23) was removed, install the bail
bushings (27) and secure the bail to the motor
housing with the hardware (24, 25 and 26).

VACUUM TESTING

To ensure the water‐tight integrity of the pump, it is
recommended that the motor and seal cavities be
vacuum tested any time the seal(s) and/or motor
are serviced.

Drain all of the oil from both the seal and motor
cavities before performing the test. Oil within the
cavities will be drawn into the system, resulting in
damage to the vacuum pump or manometer.

Use a manometer with a range of 30 to 0 to 30 inch­
es of mercury to perform the test. Do not use a vac­
uum gauge. Vacuum gauges are not sensitive
enough to detect minor leaks.

It is recommended that a vacuum pump be used to
draw the vacuum on the cavities. If a vacuum pump
is not available, a compressor/venturi system may
be used. If the compressor/venturi cannot draw
the higher vacuum level shown in Table E-1, draw
the motor cavity vacuum down as far as the system
will allow, then draw the seal cavity down so the dif­
ferential between the two cavities is the same as
the differential between the vacuum readings
shown in the table.

Install full‐closing ball‐type shutoff valves with
quick‐disconnect fittings in the pipe plug holes in
both the motor and seal cavities. Test the motor
cavity for its full duration first, then use the shutoff
valve to maintain the motor cavity vacuum while
testing the seal cavity. The motor cavity vacuum
must be higher than the vacuum in the seal cavity
to prevent separation of the seal faces or unseating
the stationary seal seat between the seal and mo­
tor cavities.

Figure E-6 shows a simple schematic for setting
up either a vacuum pump or a venturi/compressor
test system.

ООО

ООО

Tee

Manometer

Vacuum Pump

Submersible

Pump

Full-Closing

Ball-Type

Shutoff Valve

Quick Disconnect

Fitting

Quick Disconnect

Fitting

Air Compressor

Venturi

Figure E-6. Vacuum Test System

Table E-1 shows the vacuum to be drawn on each
cavity, and the duration to maintain each vacuum
reading. Any change in vacuum reading during

the test indicates a leak which must be identified
and corrected before putting the pump back into
service.

Table E-1. Vacuum Test Data

Pump

Model

Seal Cavity

Vacuum

(In. Hg.)

Motor Cavity

Vacuum

(In. Hg.)

Duration

(Minutes)

Duration

(Minutes)

S4A

30

6

20

2