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Gorman-Rupp Pumps 612L20B-B 806819 and up User Manual

Page 24

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OM-01919

60 SERIES

MAINTENANCE & REPAIR

PAGE E - 5

charge piping be removed and the pump casing
(1) be separated from the pedestal to provide bet­
ter access.

Support the pump casing using a suitable hoist
and sling.

Remove the hardware (5) securing the pump cas­
ing to the pedestal. Pull the casing straight away
from the pedestal to prevent binding on the impel­
ler. Remove the pump casing gasket (38) and
clean the mating surfaces.

Impeller Removal

Before removing the impeller, remove the bottle oil­
er and piping (9, 10 and 11). Remove the pipe plug
(39) and drain the seal cavity. This will prevent oil
from escaping when the impeller is removed.
Clean and reinstall the pipe plug.

To loosen the impeller nut, the impeller shaft must
first be disconnected from the power source. With
the power source disengaged, install the key (24)
in shaft keyway. Install a lathe dog on the drive end
of the shaft with the “V” notch positioned over the
shaft key.

Use a long piece of heavy bar stock and the lathe
dog as shown in Figure E-2 to block shaft rotation.
Use caution not to damage the shaft or keyway.

Lathe Dog Arm

“V” Notch

Shaft Key

Impeller

Shaft

Lathe Dog

Setscrew

Heavy

Bar Stock

Work Surface

Figure E-2. Blocking Shaft Rotation

Loosen the two setscrews (49) and remove the im­
peller nut (51).

NOTE

If necessary, heat the impeller with a torch to aid re­
moval.

The impeller is very heavy and could be
damaged and/or could injure personnel if
it is dropped. Use extreme caution when
performing the following procedure to pre­
vent dropping the impeller when it breaks
loose from the shaft.

The impeller is secured to the shaft by the woodruff
key (54) and a taper fit.To remove the impeller, in­
stall two 3/8‐16 UNC capscrews (not supplied) in
the tapped holes in the impeller. Use a gear puller
to preload the impeller. Strike the gear puller shaft
with a hammer to break the impeller loose. Re­
move the impeller and woodruff key.

NOTE

An alternate method of removing the impeller is to
install two wedges 180

_ apart between the impeller

and the seal plate. Tap the wedges alternately until
the impeller breaks loose. If necessary, position a
piece of round bar stock against the end of the im­
peller shaft and strike the bar stock with a hammer
to loosen the taper fit between the impeller and the
shaft.

Seal Removal and Disassembly

This pump is designed with three seals; a primary
mechanical seal (3) located directly behind the im­
peller, a secondary oil seal (32) located in the seal
oil cavity, and an emergency back‐up packing seal
(40) located at the back of the seal oil cavity. If the
liquid being pumped begins to leak past the emer­
gency packing seal, all three seals should be re­
placed as soon as possible.

To ease removal, the seal plate (43) and all three
seals may be removed as a single unit.

Remove the air vent and piping (6, 7 and 8) from
the seal plate. Loosen, but do not remove, the lock
nuts (28) compressing the split packing gland (35).

Remove the seal spring. Apply oil to the shaft in the
area of the mechanical seal bellows.