Gorman-Rupp Pumps 06D1-GA 1005542 and up - Manual (Page 24)

0 SERIES OM-01256
MAINTENANCE & REPAIR PAGE E - 4
PUMP AND SEAL DISASSEMBLY
AND REASSEMBLY
Review all SAFETY information in Section A.
Follow the instructions on all tags, label and de­
cals attached to the pump.
This pump requires little service due to its rugged,
minimum‐maintenance design. However, if it be­
comes necessary to inspect or replace the wearing
parts, follow these instructions which are keyed to
the sectional view (see Figure 1) and the accompa­
nying parts list.
Most service functions, such as impeller, wear ring,
and seal replacement, may be performed by drain­
ing the pump and removing the suction head.
However, due to the confined mounting location of
the pump, it is recommended that the pump and
gearbox be removed from the vehicle for service.
The following instructions assume complete disas­
sembly is required.
If the gearbox requires repair, proceed with PUMP
AND SEAL DISASSEMBLY, followed by GEAR­
BOX DISASSEMBLY.
This manual will alert personnel to known proce­
dures which require special attention, to those
which could damage equipment, and to those
which could be dangerous to personnel. However,
this manual cannot possibly anticipate and provide
detailed precautions for every situation that might
occur during maintenance of the unit. Therefore, it
is the responsibility of the owner/maintenance per­
sonnel to ensure that only safe, established main­
tenance procedures are used, and that any proce­
dures not addressed in this manual are performed
only after establishing that neither personal safety
nor pump integrity are compromised by such prac­
tices.
Before attempting to service the pump, switch off
the vehicle ignition and remove the key, or take oth­
er safety precautions to ensure that it will remain
inoperative. Close all valves in the suction and dis­
charge lines.
Before attempting to open or service the
pump:
1. Familiarize yourself with this man­
ual.
2. Switch off the vehicle ignition and
remove the key, or take other pre­
cautions to ensure that the pump
will remain inoperative.
3. Allow the pump to completely cool
if overheated.
4. Check the temperature before
opening any covers, plates, or
plugs.
5. Close the suction and discharge
valves.
6. Vent the pump slowly and cau­
tiously.
7. Drain the pump.
After the vehicle is positioned for pump
maintenance, block the wheels and set
the emergency brake before attempting
to disconnect the drive shaft or remove
the pump. Be sure the pump is properly
reinstalled and secured before opera­
tion.
Removing Pump And Gearbox
Due to the confined mounting location, it is recom­
mended that the pump and gearbox be removed
from the vehicle for service.
The pump assembly can be seriously
damaged if the cables or chains used to lift
and move the unit are improperly wrapped
around the pump.