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Gorman-Rupp Pumps VS3A60-B 1368380 and up User Manual

Page 36

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OM-06012

ULTRA V SERIES

MAINTENANCE & REPAIR

PAGE E - 12

the spacers (33). Separate the rotating assembly
by pulling straight away from the pump casing.

NOTE

An optional disassembly tool is available from the
factory. If the tool is used, follow the instructions
packed with it. A similar tool may be assembled us­
ing 1/2‐inch pipe (schedule 80 steel or malleable
iron) and a standard tee (see Figure 6). All threads
are 1/2‐inch NPT. Do not pre‐assemble the tool.

TEE

APPROX. 6 IN.

(152 MM) LONG

APPROX. 14 IN.

(356 MM) LONG

Figure 6. Rotating Assembly Tool

To install the tool, remove the vented plug (10, Fig­
ure 4) from the bearing housing, and screw the
longest length of pipe into the vent hole until fully
engaged. Install the tee, and screw the handles into
the tee. Use caution when lifting the rotating assem­
bly to avoid injury to personnel or damage to the as­
sembly

Remove the O‐rings (8 and 9).

Impeller Removal

(Figure 4)

With the rotating assembly removed from the
pump casing, unscrew the impeller from the shaft.
Use caution when unscrewing the impeller; ten­
sion on the shaft seal spring will be released as the
impeller is removed. Inspect the impeller and re­
place if cracked or badly worn.

Remove the impeller adjusting shims (2); tie and
tag the shims, or measure and record their thick­
ness for ease of reassembly.

Seal Removal

(Figure 4)

Slide the shaft sleeve and rotating portion of the
seal off the shaft as a unit.

Use a pair of stiff wires with hooked ends to remove
the stationary element and seat.

An alternate method of removing the stationary
seal components is to remove the hardware (8 and
9) and separate the seal plate (4) and gasket (5)
from the bearing housing (7). Position the seal
plate on a flat surface with the impeller side down.
Use a wooden dowel or other suitable tool to press
on the back side of the stationary seat until the
seat, O‐rings, and stationary element can be re­
moved.

Remove the shaft sleeve O‐ring (25).

If no further disassembly is required, refer to Seal
Installation
.

Shaft and Bearing Removal and Disassembly

(Figure 4)

When the pump is properly operated and main­
tained, the bearing housing should not require dis­
assembly. Disassemble the shaft and bearings
only when there is evidence of wear or damage.

Shaft and bearing disassembly in the field
is not recommended. These operations
should be performed only in a properly‐
equipped shop by qualified personnel.

Remove the bearing housing drain plug and drain
the lubricant. Clean and reinstall the drain plug.

Disengage the hardware (16 and 17) and slide the
bearing cap (18) and oil seal (6) off the shaft. Re­
move the bearing cap gasket (19) and press the oil
seal from the bearing cap.

Place a block of wood against the impeller end of
the shaft (23) and tap the shaft and assembled
bearings (21 and 24) from the bearing housing.

Pry or press the oil seals (6) from the bearing hous­
ing.