Banks Power Ford Trucks: (Gas ’99 - 11 6.8L V10; 6.2L V8) Power Systems- PowerPack & Stinger '99-04 F250_F350 6.8L V10 (Pickups & Excursions) - Manual (Page 8)

with the converter hanger pin in the
rubber hanger. Place a conical seal
into the flared end of the Y-pipe, and
attach the y-pipe to the right side
TorqueTube manifold using the 3 ⁄
8
” x
1 3 ⁄
4
” bolts and washers provided. Do
not tighten the bolts yet. Proceed to
step 20.
19.
On 1999 vehicles, place the new
catalytic converter flange gasket onto
the studs on the catalytic converter
flange. install the y-pipe onto the
catalytic converter using the original
hardware, and the pin hanger into the
rubber hanger on the frame of the
vehicle. Place a conical seal into the
flare at the forward end of the Y-pipe,
and attach the y-pipe to the right side
TorqueTube manifold using the 3 ⁄
8
” x
1 3 ⁄
4
” bolts and washers provided. Do
not tighten the bolts yet.
20.
slip a 2 1 ⁄
2
” muffler clamp over
the free end of the Y-pipe, and then
slide the Y-pipe extension into the slip
joint. With the slip joint fully seated,
mark the extension pipe with a pen
so that as the clamp is tightened, any
slippage of the joint can be observed.
Place the second conical seal onto
the flare on the extension, and attach
the extension pipe to the left side
TorqueTube with the 3 ⁄
8
” x 1 3 ⁄
4
” bolts
and washers provided. Tighten the
2 1 ⁄
2
” clamp at the slip joint, observing
the mark to be sure the joint stays
fully seated as the clamp is tightened.
up to 1 ⁄
4
” slip is acceptable. Tighten
the bolts at the manifold collectors.
Steps 21 and 22 are for 2-wheel
drive vehicles only.
Steps 23-27 are for 4-wheel drive
vehicles only.
21.
using the two 5 ⁄
16
” - 18 x 1” bolts,
washers and nuts, bolt the left side
heatshield and heatshield bracket
to the frame. Bolt the bracket to the
heatshield using the 1 ⁄
4
” - 20 x 5 ⁄
8
”
bolt, washers and crimplock nut.
22.
using the blanket heatshield and
wire ties provided, cover the brake line
to protect it from heat.
23.
locate the vent tube from the
front axle housing. Remove the
retaining clip from frame at the end of
the hose and pull the hose out of the
crossmember. secure the hose to the
underside of the crossmember with
Figure 3
8
96395 v.6.0