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Step 4 : installing the lockbar guides, Step 3 : continued, Fig. 8 – Wayne-Dalton 260597 User Manual

Page 4

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Step 4 : Installing The Lockbar Guides

4

Place the lock plate over the 1-1/4”diameter center
stile hole and fasten with (2) #12 pan head screws into
the rim cylinder. In addition, align the night latch slide
with the notch in the top of the release disk. Fasten the
night latch to the center stile with (4) #8 x 1/2” pan
head screws.

NOTE: Rotate the inside handle clockwise and tape
the lockbar to the section on both sides. Follow the
Main Installation Instructions Manual to install the
remaining door sections and track. After the sections
and track are installed, continue with Step 4.

Step 3 : Continued

Remove the tape attaching the lockbars to the section. Using slot #2, slide the required number of lockbar guides
over the lockbars with the mounting fl ange towards the center of the section. Lockbars 5’ or less require (1) guide
each and over 5’ require (2) guides each. Position, as level as possible, the ends of the lockbars into the square
slots of the vertical track. Turn the inside handle counterclockwise until the notch in the release disk aligns with the
slide of the night latch. Turn the key in the night latch to secure the lock assembly. Verify the lockbar ends engage
the vertical track slots. Position the lockbar guides at the end of the section, 1/8” back from the edge. Attach the
lockbar guide to the end stile with (2) 1/4-20 x 11/16” self drilling screws each (Wood doors use 1/4-20 x 1” lag
screws). For lockbars over 5’, position the second lockbar guide in the middle of the lockbar and secure the guide
with (2) 1/4-20 x 11/16” self tapping screws each (Wood doors use 1/4-20 x 1” lag
screws). Unlock the night latch and turn the inside handle clockwise. Hook the open
loop of the release spring into the slot of the right lockbar. Insert the 1/4-20 x 11/16”
self drilling screw through the closed loop of the release spring and secure it into
the lock backup plate hole below the lock assembly. Operate the lock several times
to make sure the lockbars move in and out of the vertical track smoothly. Adjust the
lockbar guides up or down, if necessary.

SLOT #1

SLOT #2

VERTICAL TRACK LOCK-
BAR SLOTS - USE THE
SLOT THAT WILL LEVEL
THE LOCKBAR THE
BEST

RELEASE SPRING

LOCKBAR

END STILE

1/4-20 X 11/16”
SELF DRILLING SCREWS

1/4-20 X 11/16”
SELF DRILLING SCREWS
(2 PER GUIDE)
(WOOD DOORS USE
1” LAG SCREWS)

CENTER STILE

SECOND LOCKBAR GUIDE
REQUIRED FOR LOCKBARS
OVER 5’ IN LENGTH.
(9100 SERIES WILL USE EXTRA
STILES AND 1/2” SCREWS).

LOCKBAR GUIDE
(MOUNTING FLANGE
TOWARDS CENTER)

1/8” OFFSET FROM
EDGE OF DOOR

Fig. 8

RIM CYLINDER

TRIM RING

LOCK PLATE

(2) #12 PAN
HEAD SCREWS

NIGHT LATCH

(4) #8 X 1/2”
PAN HEAD
SCREWS

(2) 1/4-20 X 1-3/4”
SELF TAPPING
SCREWS

RELEASE
DISK

INSIDE HANDLE

“SLIDE” OF
NIGHT LATCH

“NOTCH” OF
RELEASE DISK

INSIDE
HANDLE

9900 SERIES ONLY

LOCKBAR
THROUGH
END STILE

(2)1/4-20 X 11/16”
SELF DRILLING SCREWS

LOCKBAR
GUIDE (UPSIDE
DOWN)

END STILE

EXTRUDED HOLES
IN RELEASE DISK

9700 SERIES ONLY

STRIKER
PLATE

(2) 1/4”-20X9/16”TRACK
BOLTS