Wayne-Dalton 260597 - Manual (Page 3)

3
Step 3: Inside Handle/ Lock Assembly
Step 2: Outside Lock Handle Assembly
8000/PR9000 & PR9050 Series doors (see Fig. 4),
align the outside handle assembly with the handle point-
ing towards the fl oor and insert the assembly through
the previously drilled 3/4” diameter holes in the section.
Secure the outside lock handle to the section with (2)
#10 phillips head screws.
9000 Series & Wood doors (see Fig. 5), align the out-
side handle assembly with the handle pointing towards
the fl oor and insert the assembly through the previously
drilled 3/4” diameter holes in the section. With the
outside lock placed in the section, place the center lock
stile over the shank of the outside lock handle, secure
the center lock stile with foam tape (8300/8500/9700
Series & Wood doors will use the lock backup plate
with no foam tape). Secure the outside lock handle to
the section by placing the (2) #10 phillips head machine
screws through the lock stile into the lock section.
Note: For 5140/9400 series doors, seal the v-groove
with a bead of clear silicone caulk.
Fig. 4
Fig. 5
OUTSIDE
HANDLE
3/4” DIA.
HOLES
#10 PHILLIPS
HEAD SCREWS
HANDLE
SHANK
RELEASE DISK
PLACE 1st LOCKBAR
PLACE 2nd LOCKBAR
All 8000/9000 Series & Wood doors (see Fig.6-8),
hold the disk with the large notch of the release disk
pointing up. Using 1/4 - 20 carriage bolts and nylon
locking nuts, fasten lockbars to disk. Do not overtighten
nuts, bars must be free to rotate. (see Fig. 6).
First place the 3/8” x 1” USS Washer over the square
steel shank. Hold the handle which is pointing towards
the fl oor with one hand and place the disk over the
square steel shank of the outside handle. Push the
retainer nut onto the shank until the freeplay in the
assembly is taken up. Operate the lock to make sure it
functions properly. If the lock operates too hard, loosen
the retainer nut slightly.
Place the inside handle over the extruded holes in the
release disk (see Fig.8). Secure the handle with (2)
1/4-20 x 1-3/4” self tapping screws. Insert the rim
cylinder through the trim ring and into the section
with the teeth side of the key pointing away from the
outside handle.
Fig. 6
Fig. 7
SHANK
(OUTSIDE HANDLE)
RELEASE DISK
RETAINER
NUT
LOCK
STILE
3/4” DIA.
HOLES
OUTSIDE
HANDLE
#10 PHILLIPS
HEAD SCREWS
HANDLE
SHANK
FOAM TAPE
LARGE NOTCH “UP”
1/4 - 20 NYLON
LOCKING NUTS
1/4 - 20 CARRIAGE
BOLTS
3/8” x 1” USS Washer