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Troubleshooting, Caution, Warning – Napoleon Grills LD485RSIB User Manual

Page 12

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Troubleshooting

Problem

Possible Causes

Solution

Low heat / Low flame

when valve turned to

high.

For propane - improper lighting procedure.

For natural gas - undersized supply line.

For both gases - improper preheating.

Ensure lighting procedure is followed

carefully. All gas grill valves must be in the

off position when the tank valve is turned

on. Turn tank on slowly to allow pressure

to equalize. See lighting instructions.

Pipe must be sized according to

installation code.

Preheat grill with both main burners on

high for 10 to 15 minutes.

Excessive flare-ups/

uneven heat.

Sear plates installed incorrectly.

Improper preheating.

Excessive grease and ash build on sear plates

and in drip pan.

Ensure sear plates are installed with the

holes towards the front and the slots on

the bottom. See assembly instructions.

Preheat grill with both main burners on

high for 10 to 15 minutes.

Clean sear plates and drip pan regularly.

Do not line pan with aluminum foil. Refer

to cleaning instructions.

Burners burn with yellow

flame, accompanied by

the smell of gas.

Possible spider web or other debris, or

improper air shutter adjustment.

Thoroughly clean burner by removing.

See general maintenance instructions.

Open air shutter slightly according to

combustion air adjustment instructions.

(This must be done by a qualified gas

installer.)

Tube Burner: The burners are made from heavy wall 304 stainless steel, but extreme heat and a corrosive environment

can cause surface corrosion to occur. This can be removed with a brass wire brush.

CAUTION!

Beware of Spiders.

Spiders and insects are attracted to the smell of propane and natural gas. The burner is equipped with an insect

screen on the air shutter, which reduces the likelihood of insects building nests inside the burner but does not

entirely eliminate the problem. A nest or web can cause the burner to burn with a soft yellow or orange flame

or cause a fire (flashback) at the air shutter beneath the control panel. To clean the inside of the burner, it

must be removed from the gas grill: Remove the screw that attaches the burner to the back wall. Slide the

burner back and upwards to remove. Cleaning: Use a flexible venturi tube brush to clean the inside of the

burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve orifices

for blockages. Burner ports can close over time due to cooking debris and corrosion, use an opened paperclip

or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill bit in a small cordless

drill. The ports are easier to clean if the burner is removed from the grill, but it can also be done with the

burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill

is for burner ports only, not for the brass orifices (jets) which regulate the flow into the burner. Take care not to

enlarge the holes. Ensure the insect screen is clean, tight, and free of any lint or other debris.
Reinstallation: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when

installing.

WARNING!

When reinstalling the burner after cleaning it is very

important that the valve/orifice enters the burner tube before lighting your

gas grill. If the valve is not inside the burner tube a fire or explosion could

occur.