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Maintenance, Lights – Polaris 600 HO IQ User Manual

Page 107

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104

MAINTENANCE

Lights

NOTE: Do not touch a halogen bulb with bare fingers. Oil from skin

leaves a residue, causing a hot spot that will shorten the life of

the lamp. If fingers do touch the bulb, clean it with an alcohol-

moistened towel.

Headlight Bulb Removal

1. Remove the plenum covering

from the headlight assembly.

2. Lift the rubber boot to expose

the bulb.

3. Push down on the spring (1) to

release it from the housing.

4. With the wire harness (2)

attached to the bulb (3), with-

draw the bulb from the housing.

5. Grasp the bulb by its metal base and carefully separate the bulb

from the harness.

Headlight Bulb Installation

1. Hold the bulb by its metal base and install it into the wire harness.

NOTE: Recommended replacement bulbs include H4, HB2 and 9003

bulbs.

2. Insert the bulb into the housing.
3. Connect the spring to the housing.
4. Carefully flip the spring back into the housing, placing it around the

wire harness.

5. Reinstall the plenum covering on the headlight assembly.
6. Verify headlight aim.

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2

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