Maintenance, Periodic maintenance chart – Polaris Sportsman 9921831 User Manual
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MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
X General
lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots,
cables, etc.
E
Throttle Cable/
ETC Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E Throttle Body
Intake Duct
50 H
6 M
500 (800)
Inspect duct for proper seal-
ing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
Cooling system
(if applicable)
50 H
6 M
1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
X Engine oil change
100 H
6 M
1000 (1600) Perform a break-in oil change
at one month
X Oil filter change
100 H
6 M
1000 (1600) Replace with oil change
E
Valve clearance
100 H
12 M
1000 (1600) Inspect; adjust
Fuel system
100 H
12 M
1000 (1600) Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
X Radiator
100 H
12 M
1000 (1600) Inspect; clean external
surfaces
X Cooling hoses
(if applicable)
100 H
12 M
1000 (1600) Inspect for leaks
X Engine mounts
100 H
12 M
1000 (1600) Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600) Inspect
E
Spark plug
100 H
12 M
1000 (1600) Inspect; replace as needed
X Wiring
100 H
12 M
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
- 2012 ATV Sportsman 400 HO 2012 ATV Sportsman 500 HO 2011 ATV Sportsman 400 HO 2011 ATV Sportsman 500 HO Sportsman 9922247 Sportsman 500 HO 2011 ATV Sportsman 800 EFI Sportsman 9921828 Sportsman 9922249 2010 ATV Scrambler 4x4 Scrambler 9921777 Scrambler 9922461 2012 ATV Scrambler 4x4 Sportsman 9921822 2011 ATV Sportsman Big Boss 6x6 Sportsman 800 Big Boss Sportsman 800 6X6 2012 ATV Sportsman Big Boss 6x6 Sportsman 9922233 Sportsman BIG BOSS 6X6 800 EFI Sportsman BIG BOSS 6x6 2013 ATV Sportsman Forest 800 6x6 INTL 2013 ATV Sportsman Big Boss 6x6 Sportsman 9922452 2011 ATV Sportsman 550 2011 ATV Sportsman 550 EPS 2011 ATV Sportsman XP 850 2011 ATV Sportsman XP 850 EPS 2012 ATV Sporstman 550 2012 ATV Sporstman 550 EPS 2012 ATV Sporstman XP 850 2012 ATV Sporstman XP 850 EPS 2013 ATV Sportsman 550 2013 ATV Sportsman 550 EPS 2013 ATV Sportsman XP 850 2013 ATV Sportsman XP 850 EPS 2013 ATV Scrambler XP 850 2013 ATV Scrambler XP 850 EPS 2011 ATV Sportsman Touring 500 HO 2013 ATV Sportsman Touring 500 HO 2009 ATV Sportsman X2 500 EFI Sportsman 800 X2 Sporstman 9921845 Sportsman 500 X2 Sportsman Touring 500 HO Sportsman 9922237 Sportsman 550 EFI Sportsman 550 X2 Sportsman 9922051 Sportsman 550 Touring EPS Sportsman 850 Touring EPS 2011 ATV Sportsman X2 550 2011 ATV Sportsman X2 850 2012 ATV Sportsman X2 550 Sportsman 850 XP Sportsman 9921973 Sportsman 550 XP EPS Sportsman 9922242 2013 ATV Sportsman 400 HO 2013 ATV Sportsman 500 HO Sportsman 9921818 Sportsman 9921825