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Maintenance, Periodic maintenance chart – Polaris Sportsman 9921831 User Manual

Page 72

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69

MAINTENANCE

Periodic Maintenance Chart

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours

Calendar

Miles

(Km)

X General

lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots,
cables, etc.

„

E

Throttle Cable/
ETC Switch

50 H

6 M

500 (800)

Inspect; adjust; lubricate;
replace if necessary

E Throttle Body

Intake Duct

50 H

6 M

500 (800)

Inspect duct for proper seal-
ing/air leaks

Drive belt

50 H

6 M

500 (800)

Inspect; adjust; replace as
needed

Cooling system
(if applicable)

50 H

6 M

1000 (1600) Inspect coolant strength

seasonally; pressure test
system yearly

X Engine oil change

100 H

6 M

1000 (1600) Perform a break-in oil change

at one month

X Oil filter change

100 H

6 M

1000 (1600) Replace with oil change

„

E

Valve clearance

100 H

12 M

1000 (1600) Inspect; adjust

Fuel system

100 H

12 M

1000 (1600) Check for leaks at tank cap,

lines, filter, pump; replace
lines every two years

X Radiator

100 H

12 M

1000 (1600) Inspect; clean external

surfaces

X Cooling hoses

(if applicable)

100 H

12 M

1000 (1600) Inspect for leaks

X Engine mounts

100 H

12 M

1000 (1600) Inspect

Exhaust muffler/
pipe

100 H

12 M

1000 (1600) Inspect

„

E

Spark plug

100 H

12 M

1000 (1600) Inspect; replace as needed

X Wiring

100 H

12 M

1000 (1600) Inspect for wear, routing,

security; apply dielectric
grease to connectors
subjected to water, mud, etc.

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