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Maintenance, Periodic maintenance chart – Polaris Trail Boss 9921784 User Manual

Page 63

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MAINTENANCE

Periodic Maintenance Chart

X

Perform these procedures more often for vehicles subjected to severe use.

E Emission-Related Service

Q

Have an authorized Polaris dealer perform these services.

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours Calendar

Miles

(Km)

E Carburetor air

intake ducts/flange

50 H

6 M

500 (800

Inspect duct for proper seal-

ing/air leaks

Drive belt

50 H

6 M

500 (800)

Inspect; adjust; replace as

needed

X

Engine oil change

100 H

6 M

1000 (1600) Perform a break-in oil change

at 20 hours

X

Oil filter change

100 H

6 M

1000 (1600) Replace with oil change

Q

E

Valve clearance

100 H

12 M

1000 (1600) Inspect; adjust

Q

E

Fuel system/filter

100 H

12 M

1000 (1600) Check for leaks at tank cap,

lines, fuel valve, filter, pump,

carburetor; replace lines

every two years

X

Engine mounts

100 H

12 M

1000 (1600) Inspect

Exhaust muffler/

pipe

100 H

12 M

1000 (1600) Inspect

Q

E

Spark plug

100 H

12 M

1000 (1600) Inspect; replace as needed

Q

E

Ignition Timing

100 H

12 M

1000 (1600) Inspect

X

Wiring

100 H

12 M

1000 (1600) Inspect for wear, routing,

security; apply dielectric

grease to connectors

subjected to water, mud, etc.

Q

Clutches (drive

and driven)

100 H

12 M

1000 (1600) Inspect; clean; replace worn

parts

Q

Front wheel

bearings

100 H

12 M

1000 (1600) Inspect; replace as needed

Q

Brake fluid

200 H

24 M

2000 (3200) Change every two years

Spark arrestor

300 H

36 M

3000 (4800) Clean out

Idle speed

-

Adjust as needed

Q

Toe adjustment

-

Inspect periodically; adjust

when parts are replaced

Headlight aim

-

Adjust as needed