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Caution, Maintenance, Engine cooling - liquid cooled models – Polaris 800 Pro X User Manual

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MAINTENANCE

Engine Cooling - Liquid Cooled Models

Bleeding the Cooling System

If coolant becomes low in the tank, bleed the system of trapped air

using the following procedure:
1. Allow the system to cool completely, then loosen the bleed screw

and fill the reservoir to the FULL COLD mark. Tighten the screw.

2. Apply the parking brake and run the engine at idle RPM until the

thermostat opens (5 to 8 minutes) and stays open. NOTE: As the

thermostat draws in cold coolant from the heat exchangers, the

cold coolant may close the thermostat. Make sure it opens and

stays open.

3. Tip the snowmobile slightly onto its right side. Cycle the RPM

from idle to enough RPM (4000) to get coolant to flow, but not

enough to engage the clutch. This allows air to bleed from the rear

crossover tube. NOTE: There must be enough coolant flow to

purge the air from the crossover hose or rear cooler so you can

observe this air reaching the bottle.

4. Tilt the machine slightly onto its left side so that the coolant bottle

is the highest point in the cooling system. Cycle the RPM as

outlined in step 3. NOTE: There must be enough coolant flow to

purge the air from the front close-off cooler so you can observe the

air reaching the bottle.

5. Return the snowmobile to its upright position and loosen the bleed

screw at the top of the water outlet manifold. When all trapped air

has been purged, tighten the screw.

6. Turn off the engine and release the parking brake. Allow the

system to cool completely. NOTE: After cooldown, three (3) or

more ounces of coolant may have to be added.

7. Remove the pressure cap and check the coolant level. Add coolant

to the fill line if necessary.

If coolant flow becomes restricted or plugged, coolant loss, air

lock or engine damage may result. Most cooling systems are

equipped with a filter that should be periodically inspected or

replaced.

CAUTION