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Start-up procedures – PB Heat DE User Manual

Page 28

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26

E. CHECK-OUT PROCEDURE

1. After starting the boiler, be certain all controls are

working properly. Check to be sure that the limit will
shut off the boiler in the event of excessive water
temperature. This can be done by lowering the limit
setting until the main burners shut down. When
proper limit function is confirmed, return the dial to
its previous setting.

2. To check operation of the ignition system safety

shut-off features:

a. Turn gas supply off.

b. Set thermostat or controller above room

temperature to call for heat. Watch for igniter
glow at pilot burner.

c. Igniter will continue to glow for 30 seconds, de-

energize for 30 seconds, then re-energize and
glow for another 30 seconds. It will then de-
energize for 5 minutes before restarting the
sequence.

d. Turn gas supply on.

e. Reset the boiler and control by following

Operating Instructions.

f.

Observe boiler operation through one complete
cycle.

START-UP PROCEDURES

Table 7.1a: Meter Conversion Natural Gas

(U.S. Customary Units)

Table 7.1b: Meter Conversion Natural Gas

(SI Metric System)

Burner inputs in kW for various meter timings and
heating values. (Tables based on 0.0566 cubic meters
of gas through the meter).

Burner inputs in Btu/hr for various meter timings and
heating values. (Tables based on 2 cubic feet of gas
through the meter).

Time that

meter is

read (sec)

Heat Value of Gas

(MJ/cubic meter)

37.26

38.19

39.12

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

105

110

115

120

125

84.36

70.30

60.25

52.72

46.86

42.18

38.34

35.15

32.44

30.13

28.12

26.36

24.81

23.43

22.20

21.09

20.08

19.17

18.34

17.57

16.87

86.46

72.05

61.76

54.04

48.03

43.23

39.30

36.03

33.25

30.88

28.82

27.02

25.43

24.02

22.75

21.62

20.59

19.65

18.80

18.01

17.29

88.57

73.81

63.26

55.35

49.20

44.28

40.26

36.90

34.06

31.63

29.52

27.68

26.05

24.60

23.31

22.14

21.09

20.13

19.25

18.45

17.71

Time that

meter is

read (sec)

Heat Value of Gas

(Btu/cubic foot)

1000

1025

1050

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

105

110

115

120

125

288000

240000

205714

180000

160000

144000

130909

120000

110769

102857

96000

90000

84706

80000

75789

72000

68571

65455

62609

60000

57600

295200

246000

210857

184500

164000

147600

134182

123000

113538

105429

98400

92250

86824

82000

77684

73800

70286

67091

64174

61500

59040

302400

252000

216000

189000

168000

151200

137455

126000

116308

108000

100800

94500

88941

84000

79579

75600

72000

68727

65739

63000

60480