Painless Performance VORTEC 60211 - Manual (Page 2)

TABLE OF CONTENTS
1.0 INTRODUCTION.......................................................................................................................... 1
2.0 ABOUT
THESE INSTRUCTIONS............................................................................................... 1
3.0 TOOLS NEEDED.......................................................................................................................... 2
4.0 PRE-INSTALLATION AND HARNESS ROUTING GUIDELINES........................................... 2
4.1 TRANSMISSION
FUNCTION...................................................................................... 2
4.2 GET TO KNOW THE ENGINE THAT YOU ARE USING........................................... 2
5.0 GENERAL INSTALLATION INSTRUCTIONS............................................................ 3
5.1 GROUNDING
THE VEHICLE....................................................................................... 4
5.2 ROUGH INSTALLATION............................................................................................... 4
5.3 HARNESS ATTACHMENT........................................................................................... 4
5.4 TERMINAL INSTALLATION INSTRUCTIONS.......................................................... 4
6.0 GM 96-00 VORTEC SYSTEM WIRE HARNESS INSTALLATION............................ 5
6.1
CONTENTS OF THE 60211 & 60216 WIRE HARNESS KIT...................................... 5
6.2 SPECIFIC CIRCUIT CONNECTIONS........................................................................... 5
6.3 ENGINE GROUP INSTALLATION............................................................................... 7
6.4 TAIL SECTION INSTALLATION................................................................................. 11
7.0 TROUBLE-SHOOTING INSTRUCTIONS.................................................................... 12
7.1 THE
"CHECK ENGINE" LIGHT................................................................................... 12
7.2 RETRIEVING TROUBLE CODES FROM THE COMPUTER..................................... 13
7.3 WHEN TO CALL "PAINLESS WIRING" TECH LINE................................................ 13
LIST OF FIGURES
Figure 6.1 Diagnostic Link Connector (DLC) & Check Engine Light ........................................ 5
Figure 6.2 Brake Switch Connection ........................................................................................... 6
Figure 6.3 Brake Switch Relay..................................................................................................... 6
Figure 6.5 Fuel Pump Relay Connector ...................................................................................... 7
Figure 6.6 Knock Sensor Connector ............................................................................................ 9
Figure 6.7 Oxygen Sensors........................................................................................................... 9
Figure 6.8 MAP Sensor................................................................................................................. 9
Figure 6.9 CMP Sensor................................................................................................................. 9
Figure 6.10 CKP Sensor.................................................................................................................. 9
Figure 6.11 Injector Connector ...................................................................................................... 10
Figure 6.12 Coil Driver Connector………………………………………………………………… 10
Figure 6.13
TPS Sensor and IAC Valve ......................................................................................... 10
Figure 6.14 Ignition Coil Connector................................................................................................. 10
Figure 6.15 MAF Sensor ................................................................................................................. 10
Figure 6.16 ECT Sensor ................................................................................................................... 10
Figure 6.17 IAT Sensor..................................................................................................................... 11
Figure 6.18 Fuel Pump/Oil Press. Switch.......................................................................................... 11
Figure 6.19 VSS/Output Speed Sensor (4L80E)................................................................................ 12
Figure 6.20 Fuse Identification........................................................................................................... 13
LIST OF TABLES
Table 4.1 Compatible
Parts V8 Engines........................................................................................... 3
Table 6.1 Dash Section Connections................................................................................................ 7
Table 6.2 Engine Section Connections............................................................................................. 8
Table 6.3 Injector Wire Colors........................................................................................................ 8
Table 6.4 Tail
Section Connections.................................................................................................. 11
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