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Troubleshooting – Lochinvar ARMOR 150 - 800 User Manual

Page 28

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3

Troubleshooting

28

Service Manual

Table 3E (continued from previous page) Troubleshooting Chart - Fault Messages Displayed on Water Heater Interface

FAULT

DESCRIPTION

CORRECTIVE ACTION

Manual Reset

High Limit

(will require a manual

reset once the condition

has been corrected. Press

the RESET button on the
SMART SYSTEM display

to reset.)

The outlet water temperature has exceeded
the fixed setting of the manual reset high
limit.

• Verify that the system is full of water and that all air

has been properly purged from the system.

• Verify that the water heater is piped properly into the

heating system. Refer to Section 6 - System Piping
of the Armor Water Heater Installation and Operation
Manual for the proper piping methods for the Armor
water heater.

• Check 120 VAC to water heater pump motor on a call

for heat. If voltage is not present, check wiring back
to the main control board.

• Replace the main control board if necessary.

• If 120 VAC is present on a call for heat and the water

heater pump is not operating, replace the pump.

• If the manual reset high limit has tripped, check

setting of the device.

• Check resistance of water sensors and compare to

Table 3B on page 23 of this manual. Replace sensor
if necessary.

• Replace high limit.

Fan Low

OR

Fan Speed Low

(will require a manual

reset once the condition

has been corrected. Press

the RESET button on the
SMART SYSTEM display

to reset.)

The actual fan RPM is 30% lower than what
is being called for.

• Vent/air intake lengths exceed the maximum allowed

lengths. Refer to Section 3 - General Venting of the
Armor Water Heater Installation and Operation
Manual for proper lengths.

• Check for obstruction or blockage in the vent/air

intake pipes or at terminations.

• Check the wiring connections at the fan and at the

main control board.

• Replace the fan.

• Replace the main control board.

Blown fuse.

• Replace fuse F4 on the control board, see page 21 of

this manual.

APS

Open

(will require a manual

reset once the condition

has been corrected. Press

the RESET button on the
SMART SYSTEM display

to reset.)

Air pressure switch contacts are open.

• Check the wiring connections to switch. Wires should

be connected to the common and normally closed
terminals.

• Air intake lengths exceed the maximum allowed

lengths. Refer to Section 3 - General Venting of the
Armor Water Heater Installation and Operation
Manual for proper lengths.

• Check for obstruction or blockage in the air intake

pipes or at terminations.

• Check reference hoses connected to the air pressure

switch for blockage or obstruction.

• Inspect the burner. Reference page 19 of this manual

for removal and cleaning procedures. Replace if
necessary.

• Inspect the heat exchanger. Reference page 20 of

this manual for removal and cleaning procedures.
Replace if necessary.

• Faulty air pressure switch. Replace switch.