Electrical diagrams, Power mig® 215xt, Power mig 216 machine schematic – Lincoln Electric POWER MIG 11521 User Manual
Page 93: Cavity numbering sequence, Equipment type: subject
ElEcTrical DiaGramS
G-3
pOWEr miG® 215XT
SchEmaTic - cOmplETE machiNE - l12308-1 pG1
J1,
J14
CAVITY NUMBERING SEQUENCE
(COMPONENT SIDE OF P.C. BOARD)
J2
J3
9
PA
J4 (TRIGGER,
TACHOMETER,
MOTOR SIDE)
8
16
1
4
6
1
3
8
1
4
5
1
2
4
6
1
3
(NON-LEAD SIDE OF CONNECTOR)
LEAD COLOR CODE:
B-BLACK
G-GREEN
O-ORANGE
R-RED
U-BLUE
W-WHITE
Y-YELLOW
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECTOR ON PC BOARD
1 2
6
7
12
LATCH
EX. 12 PIN CONNECTOR
LABELS:
COMMON
FRAME GROUND
EARTH GROUND
L12308-1
POWER MIG 216
MACHINE SCHEMATIC
NONE
L12308
DO NOT SCALE THIS DRAWING
EQUIPMENT TYPE:
SUBJECT:
UF
CRM41566
1
PAGE ___ OF ___
2
ENGINEERING CONTROLLED
MANUFACTURER:
No
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY &
CONFIDENTIAL:
REVISED PAGE 2.
t
MATERIAL TOLERANCE (" ") TO AGREE
WITH PUBLISHED STANDARDS.
ON ALL ANGLES IS ± .5 OF A DEGREE
ON 3 PLACE DECIMALS IS ± .002 in. (± 0.05 mm)
ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm)
UNLESS OTHERWISE SPECIFIED TOLERANCE:
MANUFACTURING TOLERANCE PER E2056
CHANGE DETAIL:
REFERENCE:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
UNITS:
IF PRINTED
@ A2 SIZE
INCH
4/9/2010
cstuble
T. SPEAR
OBS
DRAWN BY:
ENGINEER:
CLEVELAND
APPROVED:
CONTROL:
C
L123
08
-1
1
1104B
G
F
E
D
C
B
A
X10
X9
CONTACTOR
(NORMALLY OPEN)
FAN
MOTOR
X5
X7
X8
27.8V
X6
SINGLE PHASE
BRIDGE
RECTIFIER
4
3
2
TRIGGER
GUN
R2
10K
POT
X1
TRANSFORMER
MAIN
H2
X3
X2
H1
220
H1
H4
SUPPLY LINE
TO SINGLE PHASE
L1
L2
L1
X4
H2
G
PANEL
RECONNECT
S1
SWITCH
LINE
H1
208V
L2
B
H3
WORK
TO
H3
H4
324
325
W
CODE
NATIONAL ELECTRICAL
TO GROUND PER
1107A
1104A
TAP SELECTOR SWITCH
230
V
X11
115V
X12
CIRCUIT
BREAKER
15A
X12
403
115V
401A
2J6
R.F. FILTER
12J1
8J1
1112A
1108A
CONTROL
P.C. BOARD
(SCHEMATIC G4414)
16J1
1116A
MOTOR -
COM
SOLENOID OPEN = 36.5VDC
5J1
1105A
MOTOR +
1J1
2J1
1101A
1102A
15J1
1115A
5VDC TACH SUPPLY
TACH SIGNAL
TACH COM
3J4
4J4
5J4
R
U
B
R
U
B
TACH
MOTOR / GEARBOX
OHMS=1.5 TO6.5
1.8 VDC@50 IN/MIN
26.5 VDC@700 IN/MIN
LOCATED
ONRIGHT
CASEBACK
8J4
7J4
B
W
OUTPUT
CHOKE
50
wa
tts
40
oh
ms
R1
+
31000/50
LOCATEDONBASEIN
THEMIDDLEOFTHE
MACHINE
CONTROLSTHE
FUNCTIONALITYOF
THEMACHINE
-
+
RECTIFIER
DIODE
BRIDGE
LOCATEDON
TRANSFORMER
BAFFLE
LOCATEDONFRONT
OFMACHINE'SBASE
1106A
1106B
X9 1114A
X10
12.0VAC
14.1VAC
16.4VAC
18.7VAC
20.9VAC
23.2VAC
25.6VAC
LOCATEDON
MACHINE'SBASE
P.C. BOARD
COMPARTMENTSIDE
LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT
0V NO TRIGGER
8.6V TRIGGER
LOCATEDON
CASEBACK
401
402
402A
TAP G = 36.0VDC
TAP F = 32.8VDC
TAP E = 29.6VDC
TAP D = 26.5VDC
TAP C = 23.2VDC
TAP B = 20.0VDC
TAP A = 16.9VDC
LOCATEDONMACHINE'S
BASE, TOWARDSBACK,
WIREDRIVESIDE
BANKOFTWO
CAPACITORS
14J1
1114A
COM
6J1
1106A
+39.25VDC
7J1
1107A
CONTACTOR
B
W
TOROID
(1 TURN)
TOROID
(1 TURN)
4J6
11J1
1111A
4J1
LOCATEDON
MAIN
TRANSFORMER
WINDINGS
LOCATEDON
INPUT
RECTIFIER
12V
20 OHMCOIL
6VHOLD
GAS SOLENOID
13J1
1113A
3J1
1103A
9J1
1109A
LOCATEDON
CASEFRONT
ADJUSTSWIRE
FEEDSPEED
LOCATEDON
BOTTOMSIDEOF
OUTPUTSTUD
LOCATEDINP.C. BOARD
COMPARTMENT
LOCATEDON
CASEBACK
N.C.
N.C.
MOTOR
GEARBOX
LOCATEDON
MACHINE'S
LEFTREAR
LOCATEDON
CASEBACK
WITHREAR
TOFRONT
AIRFLOW
LOCATEDON
MACHINE'SFRONT
LEFTMIDWAY
FAN IS CONTINUOUSLY
ON WHEN POWER
SWITCH IS ON
MOVED TO CONTROL
BOARD ON CODE 11099
AND HIGHER
+
-
+
LOCATEDONBASEOF
FEEDERCOMPARTMENT
MOLDED
OUTPUT
STUDS
40 VDC
14J1
10J1
CONTROL
BOARD
POWER
ON CODE 11099 AND HIGHER
FRONTOF DRIVE
ROLL AREA
LOCATEDINSIDE OF
P.C. BOARDCOMPARTMENT
FRONTLEFT
RATED@300A
OHMS=10
LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT
B TO R = 5 TO 6V @ ANY SPEED
B TO U = 3.5V @ ANY SPEED
1105A
1116B
1105B
1104C
1106C
1104D
6J5
3J5
1J5
5J5
4J5
2J5
MOTORUSE
SOLENOID/SPOOL
GUNDETECTUSE
GUNTRIGGER
USE
SPOOL GUN
DETECTSIGNAL
LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT
LOCATEDINSIDEOFP.C.
BOARDCOMPARTMENT
14J1
10J1
FROM X10
FROM X9
RIGHTREAR
NEARFAN
FRONT
TOP
LEFT
(TOPLEFTFRONTOFWELDER)
1J2
4J2
2J3
1J3
6J2
2J2
3J2
FORADDITIONAL
SPOOL GUNOPTIONS/
ADAPTERPANEL
CONNECTIONS
( SEEPAGE2 )
1124
1117A
1123
5J2
1J6
3J6
1118
1117
TOROID
(1 TURN)
1117A
1118A
1118A
1123
1124
1122
1121
LOCATEDIN
MAGNUM100SG
READYADAPTER
PANEL NEXT TO
WIREDRIVE.
SWITCH SHOWN IN MAGNUM
100 PUSH GUN POSITION
326
327
SHOWS MAGNUM
PUSH GUN
INSTALLED
MAGNUM 100SG ADAPTER PANEL
6J14
16J14
12J14
2J14
14J14
6J1
100 SG
SPOOL GUN
DETECT
+
100 SG SPOOL
GUN MOTOR
USE
ONLY ON
EARLY CODES
G-3
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
Enhanced Diagram