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Operation and safety – Southbend High Precision 9" Lathe Chuck SB1310 User Manual

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Operation and Safety

Chuck Key Safety:

A chuck key left in the

chuck can become a dangerous projectile

when the spindle is started. Always remove

the chuck key after using it. Develop a habit

of not taking your hand off of a chuck key

unless it is away from the machine.

Disconnect Power:

Disconnect the lathe

from power before installing and removing

the chuck or doing any maintenance or

adjustments. Accidental lathe startup can

cause severe injury or death.

6. Set the chuck on the back plate, aligning the

shoulder with the relief bore. Use a transfer

punch to mark the back plate. If a transfer

punch is not available, a drill bit of the same

size as the mounting holes in the chuck can

be used. Lightly tap on the bit, rotate it 90°

and tap it again.

7. Remove the chuck from the back plate and

center punch the marks. Drill and tap the

holes for M12-1.75 threads.

8. Remove the back plate from the lathe, and

place it in to a freezer for 30 minutes, and

place the chuck in an oven at 100° F. for the

same amount of time.

9. Put on insulated leather gloves and place

the chuck on the back plate. Line up the

mounting holes and thread in the cap screws

supplied.

10. Snug the first M12-1.75 cap screw, then al-

ternate the cap screws across the chuck until

you reach a final torque of 79 ft/lbs. Alternat-

ing the tightening process insures the chuck

will be pressed on straight. This step should

be repeated until the back plate fits snugly

against the chuck. If the chuck fits loosely on

the back plate, or is crooked on the shoulder,

it will be necessary to recut the back plate

face and shoulder again. If you are also in-

stalling the chuck by threading the M12-1.75

hex bolts into the chuck from the back side of

the mounting plate, repeat Step 9 on these

bolts, but torque them to 43.4 ft/lbs.

Secure Clamping:

A thrown workpiece may

cause severe injury or even death. When

swapping the chuck jaw positions, use a

torque wrench to re-torque the M12-1.75

jaw mounting cap screws to 79 ft/lbs. When

clamping a workpiece, maximum gripping

force is attained at full jaw and scroll gear

engagement. If jaw and scroll gear are par-

tially engaged, clamping force is reduced.

Speed Rates:

Operating the lathe where

maximum chuck speed is exceeded, or at too

high of a speed for an unbalanced workpiece,

can cause the workpiece to be thrown from

the chuck. Always use the appropriate feed

and speed rates. A thrown workpiece may

cause severe injury or even death.

Large Chucks:

Large chucks are very

heavy and difficult to grasp, which can lead

to crushed fingers or hands if mishandled.

Get assistance when installing or removing

large chucks to reduce this risk. Protect your

hands and the precision ground ways by

using a chuck cradle or piece of plywood over

the ways of the lathe when servicing chucks.

Safe Clearances:

Often chuck jaws will

protrude past the diameter of the chuck and

can contact a coolant nozzle, tooling, tool

post, or saddle. Before starting the spindle,

make sure the workpiece and the chuck

jaws have adequate clearance by rotating it

through its entire range of motion by hand.

Stopping Lathe By Hand:

Stopping

the spindle by putting your hand on the

workpiece or chuck creates an extreme risk

of entanglement, impact, crushing, friction,

or cutting hazards. Never attempt to slow

or stop the lathe chuck by using your hand.

Allow the spindle to come to a stop on its

own or use the brake (if equipped).

Long Stock Safety:

Long stock can whip

violently if not properly supported, causing

serious impact injury and damage to the

lathe. Reduce this risk by supporting any

stock that extends from the chuck/headstock

more than three times its own diameter.

Always turn long stock at slow speeds.