Shindaiwa 63888-94010 - Manual (Page 12)

12
23145
23106
Remove the Cylinder Cover.
1. Remove the spark plug boot.
2. Remove the two lower cylinder
cover screws.
3. Loosen the top cylinder cover
screw until the cover is free of the
engine. (The top cylinder cover
screw is captive). Lift the cylinder
cover off of the engine.
See Figure 7.
Connect the Throttle Cable.
Cable
Adjuster
Ignition
Leads
3. Connect the S-shaped end of the
throttle cable to the throttle lever
on top of the carburetor.
See Figure 9.
1. Loop the ribbed cable tube to the
top left side of the engine.
2. Install the black wire between the
two cable adjuster nuts as shown.
See Figure 8.
Top
Cylinder
Cover
Screw
Lower Cylinder
Cover Screws
Hex
Wrench
Figure 7
Figure 8
Figure 9
Spark Plug
Boot
23146
Throttle Linkage and Ignition Leads
Assembly
ASSEMBLY
P231_39
P231_38
P231_37
50-hour Maintenance
Every 50 hours of operation
(more frequently in dusty or
dirty conditions):
■ Remove and clean the cylinder
cover and clean dirt and debris
from the cylinder cooling fins.
■ Remove the sprocket cover and
inspect the sprocket for excessive
dirt, debris, or wear. Remove the
guide bar and clean out the guide
bar groove. If the sprocket is
excessively worn, replace it with a
new one. See Figure 32.
Filter Element
Hooked
Wire
Figure 32
Figure 34
Inspect the
sprocket
■ Lubricate the gearcase. To
perform this operation, first remove
the gearcase from the upper outer
tube as follows (Figure 33):
Figure 33
Gearcase Clamp
Index
Bolt
Grease Fitting
25
CAUTION!
Make sure you do not pierce the
fuel line with the end of the
hooked wire. The line is delicate
and can be damaged easily.
CAUTION!
Do not remove the D-shaped shim
washer from the gearcase clamp!
The shim washer prevents
damage from overtightening the
tube clamp screw.
• loosen the gearcase clamp bolt.
• remove the index bolt from the
gearcase.
• slide the gearcase out of the tube.
Using a lever-type grease gun,
pump lithium-base grease (about 10
grams) into the grease fitting until
you see old grease being purged
from the gearcase, this can be seen
in the outer tube cavity at the input
end of the gearcase. Clean up
excess grease, then reassemble the
gearcase onto the outer tube.
■ Use a hooked wire to extract the
fuel filter from inside the fuel tank
(Figure 34). Inspect the fuel filter
element for signs of contamination.
Replace it with a new one if re-
quired. Before reinstalling the
filter, inspect the fuel line. If you
find damage or deterioration,
remove the unit from service until
it can be inspected by a Shindaiwa-
trained service technician.
MAINTENANCE