Servis-Rhino 2410 User Manual
Operator’s manual, Loader
Table of contents
Document Outline
- 2410
- OPERATOR’S MANUAL
- To the Owner/Operator/Dealer
- TABLE OF CONTENTS
- General Safety Instructions and Practices
- Operator Safety Instructions and Practices
- Equipment Operation Safety Instructions and Practices
- Maintenance and Service Safety Instructions and Practices
- Storage and Parking Safety Instructions and Practices
- Concluding Safety Instructions and Practices
- Decal Location
- 1. 49696 1 LOGO Rhino, Left
- 2. 51448 1 LOGO Rhino, Right
- 3. 49726 2 MODEL 2410
- 4. 52740 2 WARNING Oil Leaks
- 5. 52203 1 WARNING Lock Valve in Transport
- 6. 52204 1 INSTRUCT Loader Positions
- 7. D469 1 WARNING Loader Safety
- 8. D468 2 DANGER Crushing, Electrocution, Falling Hazard
- 9. D471 1 WARNING Handling Bales
- 10. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast
- 11. 03200347 * REFLCTR SMV Sign
- 12. 00776031 1 _________ Canister, Operator’s Manual
- 13. 55580 1 _________ Sheet, Decal; includes two D516 Decals (Note: For Optional Quick Attach Device Only)
- Decal Description
- Decal Location
- Federal Laws and Regulations
- Assembly Instructions
- Proper Rear Ballasting and Wheel Spacing
- Dismounting Loader and Mounting Loader to Tractor
- Dismounting Loader
- 1. Locate tractor and loader on firm level ground.
- 2. Level and lower bucket to ground. Engage tractor brakes and shut off tractor engine. Move lift control lever back and forth several times to relieve pressure in lift cylinders.
- 3. Remove 5/8 lock nuts and washers which clamp hinges closed around mid mounting tubes on tractor.
- 4. Start tractor engine and release tractor brakes. Activate lift control lever to raise side frame up off midmounting assembly. Continue rotating loader side frames off midmounting tubes. Slowly back tractor out of loader while rotating loader side ...
- 5. Move lift and bucket control levers back and forth several times to relieve pressure on lift and bucket cylinders. Disconnect quick couplers between loader and tractor. Hang hoses over loader side frame upright for storage. Make sure male quick co...
- 6. Fasten bolts, washers and nuts onto hinge for storage.
- Preparing Stored Loader for Mounting
- 1. Slowly drive tractor up to loader until hoses will reach from loader to control valve couplers.
- 2. Make sure quick couplers are clean. Connect quick couplers between tractor and loader. Match color coded bands when connection couplers.
- 3. Start tractor engine and release tractor brakes. Operate lift control to extend lift cylinders until side frame uprights will clear front axle. Make sure counterweighted hinges swing fully open. Proceed to instruction 1 in “Mounting Procedure”...
- Mounting Loader
- 1. Slowly drive tractor up to loader until hoses will reach from loader to tractor. Engage tractor brakes and shut off tractor engine.
- 2. Connect quick couplers between tractor and loader, matching color coded bands.
- 3. Start tractor engine and release tractor brakes. Slowly drive tractor ahead while activating lift control lever to extend or retract lift cylinders, positioning tractor so hinges hook midmounting bracket tubes as loader side frame uprights rotate.
- 4. Put tractor in neutral. Retract lift cylinders bringing side frame channels up so front yoke tube contacts front mounting top flange. Move tractor ahead so front yoke tube engages in front mounting bracket channel and loader side frame uprights se...
- 5. Clamp hinge around midmounting tube using 3/ 4 washer and flex-lock nut.
- 6. Loop hoses through hose support bracket on front mounting bracket.
- 7. Loop one rubber tie strap around hoses and hook on yoke to keep tension on hoses. Secure hoses to loader right side frame using other rubber tie strap (Figure Asm-L-0033).
- Quick-Attach Round Bale Spear
- Attaching Quick Attach Buckets or Round Bale Spear
- 1. Locate tractor and attachment on firm level ground. Lower boom to rest on ground.
- 2. Extend bucket cylinders slightly, while raising boom to three to five inches of ground clearance. Making sure loader quick attach bar is parallel to attachment, drive tractor ahead very slowly toward attachment. Continue driving tractor forward, p...
- 3. Activate bucket rollback while moving tractor slightly ahead so quick attach bar catches underneath channel of attachment. Continue to roll attachment back completely so latch pins engage in bracket ears.
- 4. Activate lift cylinder to raise attachment and extend bucket cylinders to tilt attachment at a slight downward angle so quick attachment mechanism is visible. Visually inspect mechanism to verify pins are engaged in ears on back of attachment.
- Detaching Quick Attach Buckets or Round Bale Spear
- 1. Locate tractor and loader on firm level ground.
- 2. Lower boom arms until bucket or bale spear rests level on ground. Shut off tractor engine and engage tractor brakes.
- 3. Disengage latch pins by lifting handles and rotating them so pins and blocks provided on attachment ears.
- 4. Start tractor engine, release tractor brakes and extend bucket cylinders while slowly backing tractor away from bucket or bale spear, until quick-attach bar disengages from attachment channel.
- Attaching Pin on Bucket, Round Bale Spear or Manure Bucket
- 60 Quick Attach and PIn on Manure Bucket with Tines and Dirt Plate
- Assembling Quick Attach Device
- Installing Quick Attach Device
- RHINO 2410 LOADER
- OPERATION INSTRUCTIONS
- 1. Standard Equipment and Specifications
- 2. Operator Requirements
- 3. Tractor Requirements
- 4. Getting On and Off the Tractor
- 8. Operating the Tractor and Loader
- 8.1 Operating the Loader
- FILLING THE BUCKET
- A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort.
- CARRYING THE LOAD
- DUMPING THE BUCKET
- OPERATING WITH FLOAT CONTROL
- LOADING FROM A BANK
- PEELING AND SCRAPING
- LOADING LOW TRUCKS OR SPREADERS FROM A PILE
- BACKFILLING
- 8.2 Operating Bale Spear
- 8.3 Shutting Down the Implement
- 8.1 Operating the Loader
- 9. Loader Storage
- 10. Transporting the Tractor and Implement
- 10.1 Transporting on Public Roadways
- 10.2 Hauling the Tractor and Implement
- 11. Troubleshooting Guide
- Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.
- and/or dump
- Oil filter plugged. Clean or replace filter.
- Hydraulic pump worn. Repair or replace pump.
- Oil line restricted or leaking. Check all hoses and tubes for leaks,
- damage or restrictions. Replace
- damaged or restricted hoses or tube
- oil lines.
- Control valve does not shift Inspect, clean, repair or replace
- properly. valve.
- Air in hydraulic system. Cycle lift cylinders and bucket
- cylinders several times to free
- system of air.
- Cylinder leaks internally. Replace seals.
- Faulty relief valve (tractor). Clean and replace relief valve.
- Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.
- vibrates when raising
- or lowering
- Air in hydraulic system. Cycle lift and bucket cylinders.
- Oil level too low. Add oil as required.
- Boom delay at start Air in system. Cycle lift cylinders and bucket
- of self-level or unstable cylinders several times to free
- self-level system of air.
- *Loaded bucket dumps Unloading spool is leaking. Remove and inspect unloading
- or uncurls when control spool for damage.
- valve is in neutral
- Control linkage binding. Inspect, adjust or repair linkage.
- Cylinder seals bypassing oil. Repair or replace cylinders.
- *Insufficient self-level Set screw is out of adjustment. Readjust set screw to achieve
- proper flow split.
- Spring on unloading spool Remove plug; replace unloading
- is broken. spool spring.
- Flow divider spool is stuck Remove flow divider spool and
- towards adjustment pin side. inspect for damage.
- PROBLEM POSSIBLE CAUSE REMEDY
- *With bucket dumped, Dampening office in unloading Remove unloading spool and clean
- boom is slow in starting spool is plugged. dampening orifice.
- *Bucket does not move Set screw is screwed in all Readjust set screw to achieve
- in self-level the way. proper flow split.
- Dampening orifice in unloading Remove unloading spool and clean
- spool is plugged. dampening orifice.
- Ports A and B are plumbed Reverse hoses on ports A and B of
- backwards. self-level valve.
- Bucket curls in self-level Ports C and D are plumbed Reverse hoses on ports C and D of
- backwards. self-level valve.
- External leakage Damaged seals. Remove leaking component;
- replace seals.
- Pump noisy Inlet line restricted or leaking. Check for air leaks, restrictions or
- collapsed hose. Tighten or replace hose. Clean filter.
- Oil level too low. Add oil as required.
- Pump worn or damaged. Repair or replace pump.
- Bucket tines bend or Only a few tines were under Be sure three or more tines are
- break load. under load.
- Excessive wear on bucket Bucket is riding on cutting edge Use boom “FLOAT” position or
- cutting edge instead of wear runners. bucket level indicator to ensure
- bucket rides on wear runners.
- No-tools Quick-Attach Tee-bolt tension no set Adjust tee-bolt tension until 40-50
- handle too loose or too tight correctly. lbs. force is needed to close handle.
- Bucket cutting edge not Rear axle on tractor not level With tractor on level surface,
- flat on the ground from side to side. compare rear axle height from left
- to right, measuring from axle center to ground. Adjust air pressure in rear tires until axle height measures the same for both sides.
- MAINTENANCE SECTION
- Lubrication Schedule
- Daily Maintenance
- 1. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add hydraulic oil as recommended in your tractor operator’s manual.
- 2. Daily (unless conditions justify more frequent greasing) lubricate all twelve grease fittings; one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinder.
- 3. After every ten hours of operation, check all hardware and tighten where required.
- 4. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil.
- Cylinder Service
- Lift and Bucket Cylinder Disassembly
- 1. Hold cylinder tube (13) stationary and pull wire ring (14) out through slot.
- 2. Pull shaft (1), with all assembled parts, out of cylinder tube (13).
- 3. Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.
- 4. Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).
- 5. Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.
- 6. Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.
- 7. Examine all parts for wear or damage and replace, if necessary.
- Lift and Bucket Cylinder Reassembly
- 1. Place rod seal (3) into groove inside cylinder head.
- 2. Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (5). Install wear ring (4) inside other end of head (5).
- 3. Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.
- 4. Remove sharp edges on outer edge of the threaded end of shaft (1). Lubricate wiper seal (2) and rod seal (3) in head and carefully slide head onto shaft.
- 5. Place o-ring (10), piston seal (11) and piston wear ring (8) in grooves on outside of piston (9).
- 6. Slide piston (9) onto threaded end of shaft and install lock nut (12). Tighten lock nut to 100 lbs.
- 7. Lubricate piston wear ring (8) and piston seal (11) on piston, o-ring (7) and backup washer (6) on head and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).
- 8. Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into groove while turning cylinder head.
- Lift and Bucket Cylinder Disassembly
- Storage
- Proper Torque for Fasteners
- RHINO
- LIMITED WARRANTY
- 1. LIMITED WARRANTIES
- 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...
- 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
- 1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...
- 1.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.
- 2. REMEDIES AND PROCEDURES.
- 2.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.
- 2.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based
- 2.03. Purchaser is responsible for returning the goods in question to the Dealer.
- 2.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:
- (a) Repair or replace the defective goods or part(s) or
- (b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.
- 2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...
- 3. LIMITATION OF LIABILITY.
- 3.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
- 3.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.
- 3.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...
- 3.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.
- 4. MISCELLANEOUS.
- 4.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.
- 4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.
- 4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
- 4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.
- TO THE OWNER/OPERATOR/DEALER