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Page 37

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This section covers the most common problems and corrections with this type of
machine.

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Machine does not start or
a breaker trips.

1. Switch disabling key removed.
2. Power supply switched OFF or is at

fault.

3. Wall fuse/circuit breaker is blown/

tripped.

4. Wiring is open/has high resistance.

5. Motor ON button or ON/OFF switch

is at fault.

6. Motor is at fault.

1. Install switch disabling key.
2. Ensure power supply is switched on; ensure power

supply has the correct voltage.

3. Ensure circuit size is suitable for this

machine; replace weak breaker.

4. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary.

5. Replace faulty ON button or ON/OFF switch.

6. Test/repair/replace.

Machine has vibration or
noisy operation.

1. Motor, motor mount, or other

mounting component is loose or
broken.

2. Motor fan is rubbing on fan cover.

3. Impeller is loose or damaged and

unbalanced.

4. Motor bearings are at fault.

1. Retighten. Use thread locking fluid if necessary.

Replace stripped fasteners or damaged components
if necessary.

2. Replace dented fan cover; replace loose/damaged

fan.

3. Disconnect dust collector from power, and inspect

the impeller for dents, bends, loose fins. Replace
the motor and impeller as a set if the motor shaft
and the impeller hub are damaged.

4. Test by rotating shaft; rotational grinding/loose

shaft requires bearing replacement.

Dust collector does not
adequately collect dust or
chips; poor performance.

1. Dust collection bags are full.
2. Filter is dirty.
3. Restriction in duct line.

4. Dust collector is too far away, or

there are too many sharp bends in
the ducting.

5. Lumber is wet and dust not

flowing through ducting smoothly.

6. Leaks in ducting or too many open

ports.

7. Not enough open branch lines,

causing a velocity drop in the main
line.

8. Ducting or machine dust ports are

incorrectly sized.

9. The machine dust collection

design is inadequate.

10. The dust collector is too small

for the dust collection system, or
ducting layout design inadequate.

1. Empty collection bags.
2. Clean filter.
3. Remove restriction in the duct line. A plumbing

snake may be necessary.

4. Relocate the dust collector closer to the point of

suction, and rework ducting without sharp bends.
Refer to System Design, beginning on Page 22.

5. Process lumber with less than 20% moisture

content.

6. Rework the ducting to eliminate all leaks. Close

dust ports for lines not being used.

7. Open 1 or 2 more blast gates to different branch

lines to allow the velocity in the main line to
increase.

8. Re-install correctly sized ducts and fittings. Refer

to System Design beginning on Page 22 for more
solutions.

9. Use a dust collection nozzle on a stand.

10. Install a larger dust collector to power your dust

collection system.

Sawdust being blown into
the air from the dust
collector.

1. Duct clamps or dust collection

bags are not properly clamped and
secured.

2. Bag clamps are loose or damaged.

1. Re-secure ducts and dust collection bag, making

sure duct and bag clamps are tight and completely
over the ducts and bags.

2. Retighten bag clamps.