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2. diagnostics, Err sens err tach err motr err wfs, Err strt err stop – Miller Electric 75 User Manual

Page 33: Err flow err cool err ftp err gnd err stuk err psf

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OM-228 956 Page 29

7-2. Diagnostics

ERR SENS

The voltage sense error indicates no

voltage sensing feedback signal. Check

connections at feeder and welding power

source. Press Jog/Purge button to clear

error.

ERR TACH

The tach error occurs 2 seconds after the

loss of tachometer feedback. The motor

speed is regulated through the monitoring of

voltage and current. Press Jog/Purge

button to clear error.

ERR MOTR

The motor error indicates that the motor

has been drawing too much current for too

long. To remedy this, reduce the wire feed

speed or the wire feeder torque load/duty

cycle. Press Jog/Purge button to clear error.

ERR WFS

The wire feed speed error indicates actual

wire feed speed does not match wire feed

speed command. Press Jog/Purge button

to clear error.

ERR STRT

The start error occurs if the user has the

trigger held for more than two minutes

without striking an arc, or if the user holds

the trigger past the postflow phase in a

timed weld. This error also occurs if the

trigger is held when the feeder is powered

up. The error may be cleared by releasing

the trigger, and pressing the Jog/Purge

button.

ERR STOP

The stop error occurs as result of

obstructions in the wire feed system or a

faulty wire drive system. Check wire feed

and wire drive systems. Press Jog/Purge

button to clear error.

ERR FLOW

The flow error indicates no gas flow to the

gun. The error may be reset by

reestablishing gas flow to the gun, and then

pressing the Jog/Purge button.

ERR COOL

The cool error indicates no coolant flow in

water flow switch option. The error may be

reset by reestablishing coolant flow to the

gun, and then pressing the Jog/Purge

button.

ERR FTP

The file transfer error occurs if data does

not transfer to the feeder correctly. Press

Jog/Purge button to clear error, and transfer

data to feeder again.

ERR GND

The ground current error occurs if weld

current is detected in the earth ground

connection. May be caused by a conductor

making contact with unit chassis. Check

and repair feeder weld connections. Press

Jog/Purge button to clear error.

ERR STUK

The stuck error occurs if the welding wire

sticks to the workpiece at the end of a weld.

May be caused by poor weld conditions.

The error may be cleared by cutting wire

from workpiece, and pressing the Jog/

Purge button.

ERR PSF

The primary power error occurs if the

primary power circuit inside the feeder is not

functioning correctly. Check feeder

connections. Press Jog/Purge button to

clear error.

ERR

SENS

ERR

TACH

ERR

MOTR

ERR

WFS

The following error messages are shown on the

upper and lower displays to indicate specific errors.

Explanations are in the text below:

ERR

STRT

ERR

STOP

Indicates a voltage

sense error.

Indicates a

tachometer error.

Indicates a motor

error.

Indicates a wire

feed speed error.

Indicates an arc

start error.

Indicates an arc

stop error.

ERR

FLOW

ERR

COOL

ERR

FTP

ERR

GND

ERR

STUK

ERR

PSF

Indicates a gas

flow error.

Indicates a coolant

flow error.

Indicates a file

transfer point error.

Indicates a ground

current error.

Indicates a wire

stuck error.

Indicates a primary

power error.