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Section 4 − maintenance and troubleshooting, 1. routine maintenance, 2. brush inspection and replacement – Miller Electric AA40GBU User Manual

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OM-227 674 Page 17

SECTION 4 − MAINTENANCE AND TROUBLESHOOTING

4-1. Routine Maintenance

Y Disconnect power before maintaining.

n = Check

Z = Change

~ = Clean

l = Replace

* To be done by Factory Authorized Service Agent

Reference

Every

Every

3

M th

l Unreadable Labels

~ Weld Terminals

nl Weld Cables

l Cracked Parts

Months

n Gun Cable

n Gas Hose And Fittings

Every

6

Months

Or

~ Inside Of Unit

~ Drive Rolls

4-2. Brush Inspection And Replacement

Ref. 137 390-C / S-0816

1

Motor

2

Brush Cap

Remove brush cap.
3

Brush

Replace brush if it becomes

chipped or broken, or if less than

1/4 in (6.4 mm) of brush material is

left. Do not include spring boss as

part of the 1/4 in measurement.
Install brush so that curved surface

on end of brush matches curve of

motor, and secure with cap.
Repeat procedure for other brush.

Tools Needed:

1

2

3

1/4 in (6 mm)

Minimum Length

5/8 in (16 mm)

New Length

Replace

Damaged

Brushes