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Multiquip Control Box Replacement LS60TD User Manual

Control box replacement, Required tools/components, Parts

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LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 1

LS60TDandLS600(DeutzEngine)

Control Box Replacement

The following instructions are intended to assist the user in the installation of the replacement control box on the
LS60TD and LS600 Concrete Pump. Please read all instructions before installing the control box and relay kit.

RequiReD TOOLS/COmpOnenTS

„

„

Crimping„Tool

„

„

Wire„Cutter„Tool

„

„

Wire„Stripper„Tool

„

„

Two„12-10„AWG„Butt„Splice

„

„

One„14-16„AWG„Butt„Splice

„

„

One„12-10„AWG„Spade„Lug

paRTS

Verify„that„parts„are„accounted„for.„See„Figure„1„and„Table„1.

Figure 1. Required Parts

5

4

3

2

1

Table 1. Required parts

item

no.

part no.

Description

qTY.

Remarks

1

EM517648A

Digital„Control„Box

1

2

EM515799

Relay„Kit

1

3

___

10/32"„Hex„Nut„

1

Not„Provided

4

___

#10„Lock„Washer

1

Not„Provided

5

___

#10„Flat„Washer

1

Not„Provided

WORk SafeLY!

Only„a„

qualified service technician„with„proper„training„

should„perform„this„installation.„Follow„all„shop„safety„rules„

when„performing„this„installation.

pRepaRaTiOn

1.„ Place„the„pump„in„an„area„free„of„dirt„and„debris.
2.„ Disconnect„negative„battery„cable„from„the„battery.
3.„ Disconnect„the„4„plugs„from„the„receptacles„on„the„

rear„of„the„control„box„currently„installed„on„the„pump„

(see„Figure„2).„Mark„and„tag„the„plugs„for„reference„

when„new„control„box„is„installed.„Remove„the„fuse„

from„the„rear„of„the„control„box„and„keep„the„nut„and„

washers.„They„will„be„used„to„reinstall„the„fuse„on„the„

new„control„box.

4.„ Remove„the„existing„control„box„as„shown„in„Figure„2.„

Keep„the„hex„bolts,„flat„washers„and„lock„nuts.„They„

will„be„used„in„the„installation„of„the„new„control„box.

Figure 2. Removing Existing Control Box

OPEN HATCH

OLD

CONTROL

PANEL

HEX BOLT (4)

LOCK NUT (4)

FLAT

WASHER (8)

PLUGS (4)

FUSE

SCREW (2)

This manual is related to the following products: