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Servicing instructions, Fault finding charts, Flame failure functional check – Stovax 5 User Manual

Page 15: Ignition functional check 2

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15

PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE

Ensure there is no debris around the pilot assembly,

e.g. coal, soot etc. which could short the spark, clean the area.

Problem is with the

pipework or

fittings which lead

to the fire. Correct and

retry.

Is thermocouple

connection good

in back of valve?

Replace

thermocouple.

Will pilot

stay alight?

Change mag

unit.

Is the pilot flame of the

correct length? See

diagram 1 on page 15.

Change the

pilot unit.

Will pilot

stay lit?

With the pilot

running is the gas

pressure stated on the

databadge?

With the fire running

on full is the gas at

the pressure stated

on the databadge?

Run for no more than

60 seconds

turn off, time interval

until mag unit shuts

with a click. Is this

greater than 7

seconds?

Run for a maximum of

60 seconds, turn off,

time interval until mag

unit shuts with a click.

Is this greater than 7

seconds?

Tighten the

connection and retry.

No

No

No

No

No

No

Yes

SYSTEM OK

Yes

Yes

Yes

Yes

No

Yes

Yes

No

Light the pilot and keep the control knob pushed in

at least 10 seconds before letting go.

FLAME FAILURE FUNCTIONAL CHECK

SERVICING INSTRUCTIONS

FAULT FINDING CHARTS

IGNITION FUNCTIONAL CHECK 2

NO SPARK

Ensure there is no debris around the pilot assembly,

(e.g. coal, soot etc.) which could short the spark, clean the area.

Consult Section 2, retry.

Operate the valve to light

the pilot, does the valve

'click'?

Is the pIlot burner

horizontal?

See diagram 1 on page 17

Has ignition lead

become detached or is

connection poor?

Remove the electrode lead

from electrode with insulated

pliers. Hold the tip 4mm from the

pilot pipework, is there a spark

when the valve ‘clicks’?

Is the electrode wire

detached from the piezo

in the valve?

Replace the combined

lead and piezo, retry.

Correct and retry.

Check for defective or

damaged control knob spindle

or cam operation. Check for

correct location of piezo

components. Correct and retry.

Remove the electrode lead from

the piezo. Operate the valve.

Does a spark jump from the

piezo to the valve body?

Is the valve being

operated correctly?

Reset the pilot burner.

Yes

Yes

Yes

No

No

No

Yes

Yes

Yes

No

No

Replace the electrode.

Replace the electrode

lead and retry.

Replace the piezo

and gas valve and retry.

Yes

No