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9 battery maintenance, 10 major service manual, 11 drive belt – Generac PRIMEPACT 50 04164-3 User Manual

Page 17: 12 exercising the generator

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3.9 BATTERY MAINTENANCE

All lead-acid batteries will discharge when not in use. The genera-

tor battery should be inspected as follows:

3.9.1 WEEKLY

‹

Inspect the battery posts and cables for tightness and corro-

sion. Tighten and clean as necessary.

Check the battery fluid level of unsealed batteries and, if nec-

essary, fill with Distilled Water Only. Do not use tap water in

batteries.

3.9.2 EVERY SIX MONTHS

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Have the state of charge and condition checked. This should be

done with an automotive-type battery hydrometer.

NOTE:

Servicing of the battery is to be performed or supervised by

personnel knowledgeable of batteries and the required precau-

tions. Keep unauthorized personnel away from batteries.
Damage will result if the battery connections are made in

reverse.

DANGER

Do not dispose of the battery in a fire. The

battery is capable of exploding. Stored batteries

give off explosive hydrogen gas. This gas can

form an explosive mixture around the battery for

several hours after charging. The slightest spark

can ignite the gas and cause an explosion. Such

an explosion can shatter the battery and cause

blindness or other injury. Any area that houses a

storage battery must be properly ventilated. Do

not allow smoking, open flame, sparks, or any

spark producing tools or equipment near the

battery. Discharge static electricity from body

before touching the battery by first touching a

grounded metal surface.

A battery presents a risk of electrical shock

and high short circuit current. The following pre-

cautions are to be observed when working on

batteries:

• Remove watches, rings or other metal objects;

• Use tools with insulated handles;

• Wear rubber gloves and boots;

• Do not lay tools or metal parts on top of the

battery;

• Disconnect any charging source prior to connecting

or disconnecting battery terminals; and

• Do not use any jumper cables or booster battery to

crank and start the generator engine. If any battery

has discharged, remove it for recharging.

Do not open or mutilate the battery. Released

electrolyte has been known to be harmful to the

skin and eyes, and to be toxic.

The electrolyte is a dilute sulfuric acid that is

harmful to the skin and eyes. It is electrically

conductive and corrosive. The following

procedures are to be observed:

• Wear full eye protection and protective clothing;

• Where electrolyte contacts the skin, wash it off

immediately with water;

• Where electrolyte contacts the eyes, flush

thoroughly and immediately with water and seek

medical attention; and

• Spilled electrolyte is to be washed down with an

acid neutralizing agent. A common practice is to

use a solution of 1 pound (500 grams) bicarbonate

of soda to 1 gallon (4 liters) or water. The bicar-

bonate of soda solution is to be added until the

evidence of reaction (foaming) has ceased. The

resulting liquid is to be flushed with water and the

area dried.

3.10 MAJOR SERVICE MANUAL

To obtain a service manual for the generator, contact the nearest

Authorized Service Dealer or, go to www.generac.com. Make sure

to identify the MODEL NUMBER and SERIES.

3.11 DRIVE BELT

The engine drives the generator rotor by means of a pulley and drive

belt arrangement. The drive belt and pulleys are warranted for the life

of the generator. Drive belt tension was properly adjusted before the

unit was shipped from the factory. If suspecting that the drive belt

tension is incorrect, contact an Authorized Service Dealer.

3.12 EXERCISING THE GENERATOR

The manufacturer recommends starting and operating the genera-

tor at least once every seven days. Let the unit run for at least 30

minutes to “exercise” the engine.

Section 3 – Maintenance

Recreational Vehicle Generator

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