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Front wheel removal, Rear wheel removal, Installation – Yamaha pw80 User Manual

Page 44

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FRONT WHEEL
Removal

1.

Elevate the front wheel by placing a

suitable stand under the engine.

2.

Remove the brake cable: Loosen all ca­

ble adjuster screws and remove cable

from handle lever holder. Then remove

cable from cam lever at front brake shoe

plate.

3.

Remove the axle nut ® and the wash­

er®.

4.

Turn and pull out the front wheel axle; the

wheel assembly can now be removed.

Installation

When installing front wheel, reverse the

removal procedure taking the following steps:

1. Check for proper engagement of the boss

on the outer fork tube with the locating

slot on the brake shoe plate.

2. Tighten the axle nut.

Axle nut torque:

35 Nm (3.5 m -kg, 25 ft lb)

REAR WHEEL
Removal

1.

Elevate the rear wheel by placing a

suitable stand under the engine.

2. Remove the tension bar and the brake rod

from the brake shoe plate. The tension bar

can be removed by removing the cotter

pin and nut from the tension bar bolt. The

brake rod can be removed by removing

the adjuster.

Disconnect the drive chain.
Loosen the lock nuts and chain slack

adjusting nuts on both sides.

Remove the axle nut and washer.

3.

4.

5.

1. Adjuster

2. Brake rod
3. Tension bar

4. Lock nut

5. Adjusting nut
6. Axle nut

Washer

6. The rear wheel assembly can be removed

from the machine by pulling the wheel

axle.

Installation

The rear wheel can be installed by reversing

the removal procedure. Take the following

steps.

1. When connecting the chain, make certain

closed end of master link clip is facing

direction of rotation.

2. Be sure to adjust the chain slack. (Refer

to "Drive chain slack adjustment".)

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