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Removal, Note – Yamaha pw80 User Manual

Page 38

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6. Remove the dial gauge and slide the con­

necting rod to one side. Insert a feeler

gauge between the side of the connec­

ting rod big end and the crank wheel.

Measure clearance.

Connecting rod/crank side clearance:

0.30-0.80 mm (0.012-0.031 in)

CLUTCH

7. If any of the above measurements exceed

tolerance, crankshaft repair is required.

Take the machine to your authorized

dealer.

8. During reassembly apply a liberal coating

of two-stroke oil to the piston pin and

bearing. Apply several drops of oil to the

connecting rod big end. Apply several

drops of oil into each crankshaft bearings

oil delivery hole.

Removal

1. Remove the kick starter.

2. Remove the pan head screws holding the

case cover in place and remove the cover.

Note the position of the dowel pins.

NOTE: ------------------------------------------

Drain transmission oil before removing cover.

ft

3. Using the Rotor Holder, remove the

clutch securing nut and lock washer. Re­

move the clutch boss and driven gear

(clutch housing).

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