Ingersoll-Rand 100-200 HP/75-160 KW - Manual (Page 4)

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TABLE OF CONTENTS
0.0 SAFETY AND WARNINGS
0.1 safety instructions
0.2 safety precautions
0.3 decals
1.0 RECEIPT OF EQUIPMENT
1.1 inspection
1.2 unpacking and handling
1.3 tools
2.0 INSTALLATION
2.1 ventilation
2.2 foundation requirements
2.3 piping
2.4 electrical installation
2.5 outdoor sheltered
3.0 INTELLISYS ®
3.1 intellisys controls
3.2 display screen
3.3 current status
3.4 main menu
3.5 operator setpoints
3.6 options
3.7 sensor calibration
3.8 alarm history
3.9 warnings
3.10 alarms
4.0 SCHEDULED PREVENTATIVE MAINTENANCE
4.1 maintenance schedule
4.2 maintenance records
4.3 maintenance procedures
4.4 inlet air filter
4.5 coolant filter
4.6 coolant
4.7 separator tank scavenge screen/orifice
4.8 coolant separator element
4.9 cooler cores (cleaning)
4.10 motor lubrication
4.11 long term storage
4.12 coolant/lubricant changeout
4.13 intellisys removal
4.14 coolant hoses
4.15 fluid and vibration monitoring
4.16 coolant sampling procedure
5.0 SYSTEMS
5.1 general system information
5.2 air cooled compressors
5.3 coolant system
5.4 compressed air system
5.5 coolant/air separation system
5.6 electrical system
5.7 stepper motor inlet control
5.8 capacity control system
5.9 automatic start/stop control
5.10 remote start/sto
6.0 TROUBLESHOOTING
7.0 OPTIONS
7.1 power outage restart option
7.2 sequencer
7.3 low ambient
7.4 separator delta-p solenoid
7.5 separator delta-p sensor
7.6 high dust filter
7.7 lead/lag cycle length
7.8 schedule start/stop
7.9 remote load/unload
7.10 modbus
7.11 integral sequencing
8.0 REFERENCE DRAWINGS
8.1 electrical schematic, star delta
8.2 foundation plan, 125/150 HP, A/C - Single Stage
8.3 foundation plan, 200 HP, A/C - Single Stage
8.4 foundation plan, 125/150 HP, W/C - Single Stage
8.5 foundation plan, 200 HP, W/C - Single Stage
8.6 foundation plan, 125/150 HP, A/C - Two Stage
8.7 foundation plan, 200 HP, A/C - Two Stage
8.8 foundation plan, 125/150 HP, W/C - Two Stage
8.9 foundation plan, 200 HP, W/C - Two Stage
8.10 flow schematic, A/C - Single Stage
8.11 flow schematic, W/C-90°F (32°C) - Single Stage
8.12 flow schematic, W/C-115°F (46°C) - Single Stage
8.13 flow schematic, A/C - Two Stage
8.14 flow schematic, W/C-90°F (32°C) - Two Stage
8.15 flow schematic, W/C-115°F (46°C) - Two Stage
8.16 typical system flow diagrams
9.0 WATER QUALITY RECOMMENDATIONS
10.0 MAINTENANCE RECORD
Weight ..............................See foundation plan, Section 8.0
Cooling Air Flow .............See foundation plan, Section 8.0
Ambient Temperature Limits ..........................35°F to 115°F
...........................................................................( (2°C to 46°C)
Coolant.............................Factory Filled SSR Ultra Coolant
Coolant Change ............................8000 hours or two years
............................................................ whichever comes first
Coolant Capacity
125/200 HP (90-160 KW) -
Single Stage ...................................23.0 gallons (87.4 liters)
100 HP (75 KW) -
Two Stage .......................................22.0 gallons (83.3 liters)
125-200 HP (90-160 KW) -
Two Stage .....................................30.0 gallons (113.6 liters)
Discharge Temperature Limit .........................228°F (109°C)
Power Inlet Wiring .........................Recommended conduit:
............................ metallic flexible Greenfield, or equivalent
Tools ..............................................U.S. standard and metric
................................... are required to perform maintenance