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Head pressure control – Heatcraft Refrigeration Products CLIMATE CONTROL CC-CUBZTB User Manual

Page 5

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5

Refrigeration condensing units must efficiently

perform at varying ambient conditions. A properly

sized unit will adequately perform at even the

highest summer ambient temperatures. However,

in situations where the system must operate the

majority of the time at less than design temperature,

a means of providing adequate head pressure

for refrigerant flow is desirable. The CDV & CDD

units have an adjustable method of head pressure
control.

This system provides year round control of refrigerant

head pressure without the use of special refrigerant

expansion valves. As the ambient temperature falls,

the reciever pressure is allowed to fall to a minimum

of 75°F saturated condensing pressure. The reduced

discharge pressure at the compressor increases the

compressor capacity and lowers the input watts

from the compressor motor. The system also uses

the reduced ambient temperature to subcool the

liquid refrigerant in the condenser. This subcooled

liquid also increases system capacity. As a general

rule, every one degree of subcooling results in 0.50%

increase in system capacity. Together these result

in greater efficiency, greater capacity, and reduced

run time.

Benefits:

• Automatic year-round control of refrigerant head

pressure without the use of special expansion

valves.

• Energy savings in mild ambient conditions due

to reduced compressor discharge pressure and

refrigerant subcooling

• Provides easy restart during low ambient

conditions.

Operation

As the ambient temperature falls, the system

condensing pressure is also reduced. This pressure

is maintained by a regulator (ORI-6-65/225) at the

condenser drain. At approximately 75°F saturated

condensing pressure the regulator restricts the flow

of liquid refrigerant from the condenser causing the

condenser to flood. This condenser flooding allows

the liquid refrigerant in the condenser to become

subcooled by the ambient air flowing through the

condenser. As the regulator continues to flood the

condenser, a pressure differential will be established

between the receiver and the compressor discharge.

At a predescribed differential, a second valve (ORD-

4) will open and allow discharge gas from the

compressor to bypass the condenser and flow into

the top of the receiver. This gas is used to pressurize

the receiver. These valves are adjustable and the

minimum receiver pressure may be reset higher or

lower depending upon application situations of a

particular job.

Subcooled liquid is further enhanced by the routing

of liquid from the receiver liquid line outlet to the

condenser before leaving the condensing unit.

HEAD PRESSURE CONTROL