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Troubleshooting, Cleaning, maintenance, and lubrication – Harbor Freight Tools Drillmaster 18v Cordless Reciprocating Saw 68240 User Manual

Page 9

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Page 9

For technical questions, please call 1-800-444-3353.

SKU 68240

Troubleshooting

Problem

Possible Causes

Likely Solutions

Tool will not start.

1. Battery pack not

properly connected.

2. Discharged Battery Pack.
3. No power at outlet during

charging.

4. Internal damage or

wear. (Carbon brushes or

switch, for example.)

1. Make sure that the battery pack (sold separately)

is securely inserted into the tool.

2. Charge the Battery Pack.
3. Check power at outlet. If outlet has no power,

disconnect charger and check circuit breaker. If

breaker is tripped, make sure circuit is right capacity

for charger and circuit has no other loads.

4. Have technician service tool.

Trigger will not

turn off.

Tool needs service check.

Immediately remove battery pack from tool. Do

not use tool until a qualified service technician

checks out tool for damage or defects.

Performance

decreases over time.

1. Accessory dull or damaged.
2. Carbon brushes worn

or damaged.

1. Keep cutting accessories sharp. Replace as needed.
2. Have qualified technician replace brushes.

Cut line is irregular. 1. Bent, cracked, or

broken saw blade.

2. Loose saw blade.

1. Replace saw blade.

2. Make sure blade is securely installed in tool.

Saw doesn’t cut or

doesn’t cut properly.

1. Dull Saw Blade.
2. Improper Saw Blade used.

3. Tool speed too slow.

1. Replace saw blade.
2. Use metal saw blades for cutting metal and

wood saw blades for cutting wood.

3. Increase tool speed by squeezing Trigger harder.

Excessive noise

or rattling.

Internal damage or wear. (Carbon

brushes or bearings, for example.)

Have technician service tool.

Overheating.

1. Forcing tool to work too fast.
2. Accessory misaligned.

3. Accessory dull or damaged.
4. Blocked motor housing vents.

1. Allow tool to work at its own rate.
2. Check and correct accessory to fence

and/or table alignment.

3. Keep cutting accessories sharp. Replace as needed.
4. Wear ANSI-approved safety goggles and NIOSH-

approved dust mask/respirator while blowing

dust out of motor using compressed air.

Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply

before service.

Cleaning, Maintenance,

and Lubrication

1.

BEFORE EACH USE, inspect the general condition

of the tool. Check for loose hardware, misalignment

or binding of moving parts, cracked or broken

parts, damaged electrical wiring, and any other

condition that may affect its safe operation.

2.

AFTER USE, wipe external surfaces of the tool with

clean cloth.

NOTE: Ni-Cd BATTERY MUST BE RECYCLED

OR DISPOSED OF PROPERLY. Do not

short, incinerate or open Battery Pack.

3. When storing, always store in clean, dry and

safe location out of reach of children.

4.

WARNING! If the supply cord of the

charger is damaged, it must be replaced

only by a qualified service technician.