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Hobart Welding Products OM-494 User Manual

Page 26

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OM-494 Page 22

4-11. Making Dual Operator CV Weld Connections w/ Common Work Cable

Ref. 190 377 / 802 292-A

Y

Stop engine.

Y

Do not exceed machine duty cycle.

.

For common work connection, work
cable must be able to carry combined
weld output of both CC weld output ter-
minals (see Section 4-15 for proper
cable size).

.

Use Dual Operator mode for CC and
CV welding (see Section 5-1).

1

Strain Relief

Route cables through strain reliefs.

2

Wire Feeder Cables

3

Work Jumper Cable

4

Common Work Cable

For MIG and FCAW welding Direct Current
Electrode Positive (DCEP), connect com-
mon work cable and work jumper cable to
Welder B (right) Negative (–) terminal. Con-
nect other end of work jumper cable to
Welder A (left) Negative (–) terminal.

Connect wire feeder cables to CV termi-
nals.

For MIG and FCAW Direct Current Elec-
trode Negative (DCEN), connect common
work cable and work jumper cable to Weld-
er B (right) CV terminal. Connect other end
of work jumper cable to Welder A (left) CV
terminal.

Connect wire feeder cables to Negative (–)
terminals.
If unit has the Polarity switch option, con-
nect common work cable and work jumper
cable to Welder B (right) Work receptacle.
Connect other end of work jumper cable to
Welder A (left) Work receptacle.
Connect wire feeder cables to CV recep-
tacles.

.

Place optional Polarity switches in Re-
verse position when using CV weld re-
ceptacles. There is no CV weld output
when switch is in Straight position.

.

Be sure Process Selector and Polarity
switches are set correctly. See Section
5-3.

Tools Needed:

Welder A (Left) Side

3/4 in

Welder B (Right) Side

Y

INADEQUATE CABLE CONNECTIONS can cause serious damage to welding generator and create a hazardous condition.

When making weld connections with a common work cable, connect a weld cable of adequate size between the Negative (–) weld termi-
nals, and connect a single weld cable of adequate size from the Welder B (right) Negative (–) terminal to the workpiece.

When using these connections as a common work terminal, all connections must be of the same polarity.

For a common work cable connection, the work cable must be able to carry the combined weld output of both modules (see Section 4-15
for proper cable size).

1

2

2

3

4

Direct Current Electrode Positive
(DCEP) connections are shown.

Note position

of Process

Selector

switches.

Note position

of optional

Polarity

switch.

Note position of optional

Polarity switch.