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Motor test, Warning – Hitachi 231580 User Manual

Page 17

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Motor Test

WARNING

INJECTION HAZARD

To reduce the risk of serious injury,

whenever you are instructed to relieve

pressure, follow the

Pressure Relief

Procedure on page 9.

For checking armature, motor winding and brush

electrical continuity.

Setup

Remove the drive housing. See page 24. This is to

ensure that any resistance you notice in the armature

test is due to the motor and not to worn gears in the

drive housing.

Remove the motor brush inspection covers (A).

See

Fig. 12.

Remove the junction box screws (56). Lower the

junction box. Disconnect the two leads (C) from the

motor to the board (47). See Fig. 13.

Armature Short Circuit Test

Remove the fan cover (B). See Fig. 12.

Spin the motor fan by hand. If there are no shorts, the

motor will coast two or three revolutions before coming

to a complete stop. If the motor does not spin freely,

the armature is shorted and the motor must be re-

placed. See page 22.

Armature, Brushes, and Motor Wiring

Open Circuit Test (Continuity)

Connect the two black motor leads together with a test

lead. Turn the motor fan by hand at about two revolu-

tions per second.

When turning the fan on a DC motor, normally you

sense an even, pulsing resistance. If there is irregular

turning resistance, or no turning resistance, check and

repair the following as needed: broken brush springs,

brush leads, motor leads; loose brush terminal screws

or motor lead terminals; worn brushes. See page 19.

If there is still uneven or no turning resistance, replace

the motor. See page 22.

06975

A

B

Fig. 12

Model 231580 shown

04720

47

MOTOR

BLACK/

WHITE

BLACK

C

59

RED

Fig. 13

56

89

58