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Installation, Start-up, Trouble shooting & maintenance – Elkay ERS1-1D User Manual

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96703C (Rev. G - 5/99)

ELKAY MANUFACTURING COMPANY - 2222 CAMDEN COURT - OAK BROOK, IL 60523 - 630.574.8484

FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620

ERS1-1D/2D TRS1-1D/2D EWC100

ITEM

NO.

PART NO.

1

2

3

4

5

6

7

8

9

10

11*

12

13

14

15

16

17

18

19

20

21

22

23

22000C

23084C

23085C

23086C

23087C

30750C

30751C

30824C

30831C

31513C

35815C

31341C

111543043890

100806740570

66199C

61521C

66308C

62031C

66363C

101516143550

19037000

55996C

70683C

ITEMIZED PARTS LIST

DESCRIPTION

*INCLUDES RELAY & OVERLOAD. IF UNDER

WARRANTY, REPLACE WITH SAME COMPRESSOR

USED IN ORIGINAL ASSEMBLY.

NOTE: All correspondence pertaining to any of the above

water cooler or orders for repair parts MUST include

model number and serial number of cooler, name and part

number of replacement part.

BRACKET - FAN MOTOR

PANEL - FRONT

ELECTRICAL COVER

PANEL - RIGHT SIDE & BACK

LEFT SIDE & TOP ASSY

COVER - TERMINAL

BALE STRAP

BLADE - FAN

RELAY

COLD CONTROL

COMPRESSOR SERVICE PAK

MOTOR - FAN 115V

NUT #6 HEX (FAN MOTOR MTG)

GROMMET

DRIER

CONDENSER

HEAT EXCHANGER

DRAIN PLUG

EVAPORATOR TANK ASSY

STUD - COMPRESSOR MOUNTING

CLIP

STRAINER

UNION 1/4 X 1/4

ITEM

NO.

PART NO.

220/240V, 50 HZ

DESCRIPTION

6

7

9

11*

12

-

30583C

30584C

30622C

31904C

31395C

31407C

COVER - TERMINAL

BALE STRAP

RELAY

COMPRESSOR SERVICE PAK

MOTOR - FAN

OVERLOAD/RELAY

INSTALLATION

1. This unit is intended to be installed underneath a conventional kitchen sink, in a

cabinet not less than 36" (914mm) wide (inside dimension). Two air openings with a

minimum of 40" square (1016mm/square) each, minimum of 75% open area, must be

provided in the cabinet. One opening must be in the overhang of the toe space. The

other opening near the top of the cabinet. The remote unit must be installed with a

minimum of 3" clearance between the unit and the rear wall of the cabinet. It can be

installed flush against either side wall of the cabinet. The side louvers which are not

against the cabinet must not be blocked by objects located within 4" (102mm) of the

louvers. In addition, a minimum of 1 to 2" (25 to 51mm) clearance must be provided

between the toe space air opening and front of the unit.

2. Water inlet and outlet are 1/4" (6 mm) O.D. tubes with connectors supplied.

3. Connecting lines to be of copper, thoroughly flushed to remove all foreign matter

before being connected to cooler.

4. Connect cooler to building supply line with a shut-off valve and install a 3/8" O.D.

(10mm) unplated copper tube between the valve and cooler. Remove burr from

outside of water line. Insert water line into fitting until it reaches a positive stop,

approximately 3/4" (19mm).

5. Electrical: Make sure power supply is identical in voltage, cycle, and phase to that

specified on cooler serial plate. Never wire compressor directly to the power supply.

START-UP

1. Open supply line valve.

2. Purge air from all water lines by operating bubbler valve of fountain to which cooler

is connected. Steady stream assures all air is removed.

3. Rotate fan to insure proper clearance and free fan action.

4. Connect to electrical power.

TROUBLE SHOOTING & MAINTENANCE

Temperature Control: Factory set at 45°F (± 2°) under normal conditions. For colder

water, adjust screw on item no. 10 in clockwise direction.

Ventilation: Cabinet louvers and condenser fins should be periodically cleaned with

brush, air hose or vacuum cleaner. Excess dirt or poor ventilation can cause no cold

water and compressor cycling on the compressor overload protector.

Lubrication: Motors are lifetime lubricated.

Actuation of Quick Connect Water Fittings: Cooler is provided with lead-free

connectors which utilize an o-ring seal. To remove tubing from the fittings, relieve

water pressure, push in on gray collar while pulling on the tubing. To insert tubing,

push tube straight into fitting until it reaches a positive stop, approximately 3/4”.

5

1, 8, 12, 13

10

3

4

19

2

18

14, 20, 21

16

17

15

6, 7, 9, 11