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Installation, Operation, Maintenance – Marwin Valve FW4700 Series Boiler Feedwater Valve User Manual

Page 2

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Installation

Caution: Before installation of the valve:
1. Pipe must be free of tension both during and

after installation.

2. Pipe must be flushed to clean dirt, welding

residues, etc. which would damage ball or

seats.

3. The valve should be kept in OPEN POSITION

during installation and protective plastic

covers must be removed only at the moment of

installation.

4. Before shipment, the ball is lubricated with a

pure Vaseline oil. This can be easily removed

with an application compatible solvent if

required.

5. There may be some residual trapped water from

the valve pressure test between the ball and the

body cavity. This can be removed by partially

opening the valve, thereby exposing the cavity

to the through port of the ball.

 

Valve -

The valve may be installed using standard pipe fitting

practice. It is recommended that unions be installed

before each end of threaded and welded valves for

easy installation and removal. The valve may be in-

stalled with the stem in the horizontal or vertical posi-

tion. The actuator should not be below the valve.

It is recommended that valve be installed with charac-

terized port upstream when valve is in open position.

This direction is indicated by flow arrow in Fig. 5.

 

Unit -

1. Wiring. Wire the Honeywell Mod IV actuator in ac-

cordance with the appropriate wiring diagram in

Figures 1 to 3. Note that actuator operation must be

CW to close, CCW to open valve. For on-off (Fig. 1)

or resistance control (Fig. 2), the actuator must be

wired for proper rotation. Reverse motor rotation by

switching wires at motor or panel. For current and

voltage control (Fig. 3), the CCW / CW switch on

the Q7230A interface module must be set to CCW,

as shown in Fig. 3. Auxiliary limit switch wiring is

shown in Fig. 4. See Honeywell documentation,

included with shipment, for additional information.

2. Linkage (Stroke) Adjustment. To adjust the valve

stroke, loosen linkage connector and slide top link-

age joint towards the right on the motor bracket.

Lengthen rod to suit new position. Maximum de-

crease in valve travel is approximately 65% open.

3. Auxiliary Switch Adjustment. Auxiliary Switches can

be set to actuate at any point in the travel of the

motor. The SPDT switches are actuated by adjust-

able cams. Set cams by moving top of screwdriver

only. Pressing screwdriver against sides of cam

slots or use of excessive force could cause damage.

Each click is approximately two degrees of rotation.

the blue cam controls the valve open switch and the

red cam controls the valve closed switch. Rotating

the blue cam to the right decreases the open switch

and rotating it to the left increases the open switch.

Rotating the red cam to the right increases the

closed switch and rotating it to the left decreases the

closed switch. Be sure not to rotate the cams pass

the 90° rotation limit of the motor.

Operation

When commissioning an automated valve that has been

in long term storage, it is good practice to first manually

operate the valve several times with a wrench to break

the torque that may have built up during long term

storage.

Valve rotates clockwise (CW) to close, counterclockwise

(CCW) to open.

Maintenance

Before starting maintenance, please read information

contained in the Caution Section of the manual.

See applicable valve I & M manual, such as CV4700

manual.

Disassembly, Inspection and

Replacement, Reassembly, Testing and

Troubleshooting

Valve -
See applicable valve I & M manual, such as CV4700

manual.

Unit -
Refer to Fig. 5.
1. Valve and motor should be in fully closed position

when installing or adjusting linkage arm. Fully closed

position is as shown in Fig. 5.

2. Motor rotation is 90°. Valve rotates clockwise (CW)

to close, counterclockwise (CCW) to open. Refer to

"Installation", "Unit", "Wiring" and Fig. 5.

3. The linkage arms (3) are adjustable. For the boiler

feedwater valve, the linkage arms must be set paral-

lel to the sides of the mounting square. To do this,

remove bolt, align hole in head with center of the five

holes in arm, and reinsert and securely tighten bolt.

4. The push on clip (3A) that is part of the linkage arm

kit is used with the motor linkage arm to maintain the

thickness so that the linkage arm is pulled tight on

the motor shaft when bolt (1 0A) is tightened.

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