beautypg.com

Empire Comfort Systems DV-55IP User Manual

Page 13

background image

12432-9-0107

Page 13

Figure 11

Electrode and pilot burner must be kept clean. Clean through

pilot access hole with a small brush (toothbrush) and water.

The pilot flame (Figure 11) going to the spark must be large enough

to completely cover the sparking area. With the proper flame, only

2 or 3 sparks will occur. More sparks indicate a small pilot flame

and no ignition with spark stopping after approximately 90 seconds

generally means not enough flame.
To adjust pilot flame remove the pilot cover screw on the control valve

(Figure 3, Page 8), and turn the adjustment screw clockwise to reduce

flame. Replace pilot cover screw to eliminate gas leakage.
The pilot flame will appear large. A blue nearly horizontal flame is

proper. The spark gap must be 1/8". A larger gap can result in the

spark occurring some other place. The pilot flame and the spark

gap are factory checked and tested.
After use, cleaning may be required for the proper flame.

The correct flame will be a short blue inner flame with a much

larger light blue outer flame. The main burner (Figure 12) shows

the approximate height of each part of the flame for each gas. The

burner does not have a primary air adjustment. The flame will be

correct if the factory-set pressure and orifice opening are used. After

the furnace has been operating, the burner ports may be blocked by

foreign matter carried in by combustion air. Therefore, cleaning

of the burner may be needed for proper flame.
To clean burner port disconnect the gas supply to the valve, and

remove the eight screws fastening the burner door. After removing

the burner door from the combustion chamber, remove rear burner,

pilot burner and front burner. With front and rear burners removed

from furnace, force water into the ribbon ports and dry with air

pressure.

Figure 12

PILOT FLAME CHARACTERISTICS

MAIN BURNER FLAME CHARACTERISTICS