LeMond RevMaster Classic - Manual (Page 26)

Page 20
5. Use a 4 mm allen wrench to remove the pulley from the flywheel.
6. Pull the right pillow block bearing off the flywheel shaft.
7. Flip the flywheel over on the floor.
8. Pull the left pillow block bearing off the flywheel shaft.
9. Use a 4 mm allen wrench to remove the three flat head allen screws
from the flywheel.
10. Remove the spline shaft from the flywheel.
11. Install the new flywheel by reversing steps 1-10. Use Loctite
® on the
three flat head screws when reinstalling the flywheel shaft.
HANDLEBAR
1. Rotate the handlebar adjustment handle counterclockwise and
unscrew the handle from the handlebar.
2. Lift the handlebar off the handlebar post and remove it from the
frame.
3. Align the adjustment groove in the new handlebar with the adjustment
groove in the handlebar post.
4. Apply a thin layer of grease on the threads from half way to the end
of the threads. Insert the handlebar adjustment handle into the groove
with the handle located below the handlebar. Do not tighten.
5. Position the handlebar in the desired location and rotate the handlebar
adjustment handle clockwise to secure the handlebar.
6. Ensure that the adjustment handle does not stick out to the right or
left. Each handle is spring loaded so that you can properly align the
frame and the handle. Simply pull out on the handle and rotate it for
correct alignment.
HANDLEBAR POST
1. Remove the handlebar from the handlebar post.
2. Support the handlebar post with one hand.
3. Use your other hand to rotate the handlebar post adjustment handle
counterclockwise.
4. Unscrew the handlebar post adjustment handle halfway out from the
frame.
5. Lift the handlebar post out of the frame.
6. Insert the new handlebar post into the frame. Position the handlebar
PARTS REMOVAL AND REPLACEMENT