beautypg.com

The perfect fit, Cyclone brake master cylinder alignment, Throttle block alignment – Polaris 2016 600 Switchback Assault 144 User Manual

Page 59: Perc button alignment

background image

57

THE PERFECT FIT

Cyclone Brake Master Cylinder Alignment

1. Loosen the two mounting screws.

CAUTION! Take care to avoid damaging hand
warmer/brake switch wires when moving
components.

2. Move the master cylinder to the

desired position.

3. Tighten the screws to specification.

Torque the front screw (1) first, then
torque the screw (2) next to the
reservoir. Do not over-torque.

Torque: 60-80 in-lbs (6.7-9 Nm)

Throttle Block Alignment

1. Slightly loosen the set screw on the

bottom of the housing.

2. Move the control block to the

desired position.

NOTICE: Take care to avoid damaging hand

warmer wires when moving
components.

3. Tighten the screw to specification.

Do not over-torque.

Torque: 27 in-lbs (3 Nm)

4. With the engine off, test throttle lever movement after tightening the

screw. See page 77.

PERC Button Alignment

1. Loosen the mounting screw.

2. Move the PERC button to the

desired position.

3. Tighten the screw to specification.

Do not over-torque.

Torque: 35 in-lbs (4 Nm)

Mounting Screws

2

1

Throttle Block

Set Screw

PERC Button

Screw