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The perfect fit, Handlebar component fastener torques – Polaris 2016 600 Switchback Assault 144 User Manual

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THE PERFECT FIT

Handlebar Component Fastener Torques

Component

Torque

Do not over-tighten

IMPORTANT: Moving a handlebar component without first loosening its
screws/set screws may cut grooves into the handlebar, making it difficult
to secure the component. Do not move a handlebar component without
first loosening its mounting screws/set screws.
Take care to avoid damaging hand warmer/brake switch wires when
moving components.

1.

Brake Lever / Master Cylinder

60-80 in-lbs (6.7-9 Nm)

2.

Auxiliary Engine Stop Switch Set Screw

12 in-lbs (1.4 Nm)

3.

Handlebar Hook Screw

Aluminum: 10 ft-lbs (13.5 Nm)
Steel: 18 ft-lbs (24 Nm)

4.

Throttle Lever Block Set Screw

27 in-lbs (3 Nm)

5.

Throttle Lever Block Cover Screws

6 in-lbs (0.7 Nm)

6.

Handlebar Clamp Screws/Bolts

7 ft-lbs (9.5 Nm)

7.

PERC Button Screw

35 in-lbs (4 Nm)

Hand Guard Mounts (if applicable)

Hand-Tight

7

1

2

4/5

6

3