Maintenance, Maintenance chart – Polaris 2003 Universal Snowmobiles User Manual
Page 110
108
MAINTENANCE
Maintenance Chart
Item
Weekly or
before
long trip
150 M.
(240 km)
1000 M.
(1600 km)
2000 M.
(3200 km)
See
Page
Tighten idler adjusting bolt jam
nuts
X
152
Check spark plug condition
X
123
Inspect coolant filter, replace if
necessary
X
X
X
131
Grease ski pivots
X
X
X
111
Grease ski spindles
X
X
X
111
Grease center steering arm(s)
X
X
X
111
Lubricate steering post support
bracket and pivot (aerosol)
X
X
X
111
Check cylinder base stud torque
on all Polaris engines. (Specifica-
tion: 32 ft. lbs ± 2 ft. lbs.) (Dealer)
X
X
X
-
Grease lower steering post pivot
X
X
X
111
Grease driveshaft bearing
(always perform before storage)
X
X
117
Check and drain water trap
X
X
126
Grease rear suspension pivot
shafts
X
X
112-116
Grease jackshaft bearing
(always perform before storage)
X
X
117
Lubricate throttle cable
X
X
118
Lubricate choke slide and cable
X
X
118
Check clutch alignment and offset
X
X
145
Check cooling system level,
specific gravity
X
X
130
Inspect oil filter and replace
X
X
127
Inspect oil line condition
X
127
Inspect fuel filter and replace
X
X
127
Check brake fluid level
X
X
136
Inspect fuel lines and replace
X
127
Inspect exhaust system for weak
or missing retaining springs
X
129
Inspect exhaust pipe for cracks or
damage
X
129
Inspect clutch sheaves for
damage, wear, belt residue
X
144