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Maintenance, Maintenance chart – Polaris 2003 Universal Snowmobiles User Manual

Page 110

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108

MAINTENANCE

Maintenance Chart

Item

Weekly or

before

long trip

150 M.

(240 km)

1000 M.

(1600 km)

2000 M.

(3200 km)

See

Page

Tighten idler adjusting bolt jam

nuts

X

152

Check spark plug condition

X

123

Inspect coolant filter, replace if

necessary

X

X

X

131

Grease ski pivots

X

X

X

111

Grease ski spindles

X

X

X

111

Grease center steering arm(s)

X

X

X

111

Lubricate steering post support

bracket and pivot (aerosol)

X

X

X

111

Check cylinder base stud torque

on all Polaris engines. (Specifica-

tion: 32 ft. lbs ± 2 ft. lbs.) (Dealer)

X

X

X

-

Grease lower steering post pivot

X

X

X

111

Grease driveshaft bearing

(always perform before storage)

X

X

117

Check and drain water trap

X

X

126

Grease rear suspension pivot

shafts

X

X

112-116

Grease jackshaft bearing

(always perform before storage)

X

X

117

Lubricate throttle cable

X

X

118

Lubricate choke slide and cable

X

X

118

Check clutch alignment and offset

X

X

145

Check cooling system level,

specific gravity

X

X

130

Inspect oil filter and replace

X

X

127

Inspect oil line condition

X

127

Inspect fuel filter and replace

X

X

127

Check brake fluid level

X

X

136

Inspect fuel lines and replace

X

127

Inspect exhaust system for weak

or missing retaining springs

X

129

Inspect exhaust pipe for cracks or

damage

X

129

Inspect clutch sheaves for

damage, wear, belt residue

X

144

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