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Maintenance, Maintenance chart – Polaris 2003 Universal Snowmobiles User Manual

Page 109

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107

MAINTENANCE

Maintenance Chart

The following chart is a guide based on average riding conditions. You

may need to increase frequency based on riding conditions. When

inspection reveals the need for replacement parts, always use genuine

Polaris parts, available from your Polaris dealer.

Item

Weekly or

before

long trip

150 M.

(240 km)

1000 M.

(1600 km)

2000 M.

(3200 km)

See

Page

Check brake operation and

adjustment

Daily

134

Test engine stop switch

Daily

81

Test tether strap

Daily

81

Test throttle safety switch

Daily

76, 96

Throttle lever operation

Daily

76, 96

Check operation of headlights,

taillight, brakelight

Daily

81,139

Check park brake function

Daily

79

Secure hood

Daily

80

Check track alignment

X

152

Steering arm and tie rod ends

X

154

Throttle cable condition

X

Coolant level

X

130

Battery fluid level

X

163

Check track tension

X

151

Check chaincase oil level

X

119

Check gearcase oil level

X

119

Check drive chain tension

X

133

Check drive belt condition

X

142,145

Check and tighten loose

suspension mounting bolts

X

159

Tighten ski saddle and spindle

bolts

X

159

Check front limiter strap

condition, tighten bolts

X

159

Check ski skags- replace when

worn to half original diameter

X

72

Check Hi-fax thickness, replace

when worn (Dealer)

X

158

Tighten rear idler wheel bolts

X

152

Flush Chaincase

119

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