Lubrication guide, Maintenance, Periodic maintenance chart – Polaris 2011 ATV Sportsman Touring 550 INTL User Manual
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MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
n
E Throttle Cable/
ETC Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E Throttle Body
Intake Duct
50 H
6 M
500 (800)
Inspect duct for proper seal-
ing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
Cooling system
50 H
6 M
1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
Radiator
50 H
6 M
1000 (1600) Inspect; clean external
surfaces
Cooling hoses
50 H
6 M
1000 (1600) Inspect for leaks
Engine oil change
100 H
6 M
1000 (1600) Change the oil and filter
Rear gearcase oil
100 H
12 M
1000 (1600) Change fluid
Transmission oil
100 H
12 M
1000 (1600) Change fluid
Demand drive fluid
(normal use)
100 H
12 M
1000 (1600) Change fluid
Fuel system
100 H
12 M
1000 (1600) Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
Engine mounts
100 H
12 M
1000 (1600) Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600) Inspect
n
E Spark plug
100 H
12 M
1000 (1600) Inspect; replace as needed
Wiring
100 H
12 M
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
n
Clutches (drive
and driven)
100 H
12 M
1000 (1600) Inspect; clean; replace worn
parts
n
Front wheel
bearings
100 H
12 M
1000 (1600) Inspect; replace as needed
n
Brake fluid
200 H
24 M
2000 (3200) Change every two years
n
ADC fluid
200 H
24 M
2000 (3200) Change every two years
Spark arrestor
300 H
36 M
3000 (4800) Clean out
n
E Valve clearance
1000 H
-
10000
(16000)
Inspect; adjust
n
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed