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510 light kit parts list, Installation instructions – Smithco Sand Star Zee (ZTR) 45-500-A Parts & Service Manual User Manual

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61

Accessories

45-510 LIGHT KIT PARTS LIST

REF#

PART#

DESCRIPTION

QUANTITY

1

45-627

3x3 LED Light Assembly

2

2

45-595

Rear Light Bracket

1

3

17-537

Square U-Bolt

1

4

45-611

Decal, ZTR Lights

1

5

15-727

Rocker Switch , unlit

1

6

15-782

Switch Body - unlit, On-None-Off

1

7

45-596

Front light Bracket

1

8

HB-14-20-075

Bolt 1/4 - 20 x 3/4

2

HW-14

Washer 1/4

2

HNTL-1/4-20

Lock Nut 1/4 - 20

2

NS

45-614

Wire Harness

1

INSTALLATION INSTRUCTIONS

1. Disconnect battery before installing light kit.

2. Install front light bracket (Ref 7) onto front edge of floorboard

using 1/4 x 3/4 bolts, flat washers and nylon lock nuts (Ref 8).

3. Install rear light bracket (Ref 2) on RH Roll bar tube, 30 inches

up from the base. Hold in place using square u-bolt (Ref 3).
Tighten.

4. Remove inside plug from right-hand control panel and discard.

5. Insert switch body (Ref 6) into switch housing and push down

to lock it in place. Install rocker switch (Ref 5) onto the switch
housing.

6. Install one light (Ref 1) onto front bracket and one light onto

rear bracket. Tighten hardware.

7. Plug wire harness into rocker switch assembly and route wire

under floorboard for the front light and up the rear right roll bar
post for the rear light.

8. Plug lights into wire harness.

9. Remove the orange wire from the positive (+) post on the hour

meter and the white wire from the negative (-) post on the hour
meter.

10. Plug in the pigtail terminals from the light kit wire harness onto

the hour meter terminals. Orange to the positive(+) and white to
the negative(-). Then place the orange and white wires that you
removed (Step 9), orange to the positive(+) and white tot he
negative(-) back onto the hour meter and secure..

11. Reconnect the battery. Install decal (Ref 4) behind rocker

switch and test for proper operation.

12. Secure any loose wires with tie straps provided.

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